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Published byDwayne Flowers Modified over 9 years ago
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Using Infrared to Proactively Maintain the Distribution System Ben J Carranza
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Objectives Proactively address potential equipment failures Positively impact corporate SAIFI goal Develop processes to track: – Survey costs – Repair costs – Avoided SAIFI – Missed opportunities
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History 20002001200220032004 One camera Part time effort Full circuit surveys TwoFour Full time effort Equipment surveys Operator training INFR notifications Glower process Request initiatedAnnual schedule
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Survey Impacts
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Survey Costs Average survey cost per circuit (salary & burden) – $475.00 Average repair cost per critical item – $1,100.00 Cost/performance projections (per 0.1 avoided SAIFI) – Repair = $105,000 – Survey = $57,000 – Total = $162,000
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Circuit Selection Customer countCircuit loading Outage History (preventable with IR) XX Weighted System (rank ascending) =
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Selection Considerations Includes all S/Cs Assigned by % of circuits in system Vegetation management Currently on 5 year survey cycle
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Field Survey Process Start at substation Includes all getaways in substation Mid span splices & jumpers in first line section All primary circuit equipment
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One Line Diagram
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Field Survey Notes
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Report Criteria Equipment Criteria: Watch List75 - 99ºF CTDRecorded & on file Critical>100ºF CTDInspect\Repair ASAP For ‘04 the following criteria was added for equipment problems that are encased or blocked from direct view Indirect>20ºF CTDInspect\Repair ASAP CTD = 200ºF Hot Spot = 300ºFReference = 100ºF SWITCH EXAMPLE
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Glower Process Urgent process to communicate, to multiple departments, problems that are at severe risk of failure Targets >500F must be visually inspected with binoculars If target is physically damaged or glowing: Immediately contact Distribution Control (Dispatch) Issue SAP & urgent email notifications
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Glower Example #1 Bolted Connection on PTS (melting aluminum, hot spot >1200F)
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Glower Example #2 Clamp Type Connection on TP (Jumper melted from bracket & hung on hook stick disconnect ring)
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Reports Issued for “Critical” primary equipment Includes: Infrared & jpeg images Detail equipment information Visual problems like broken cross-arms and insulators Does not Include: “Watch List” items kept on file; revisited 1 year later
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Report Example
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SAP Notifications Mainframe application Permanent record Provides link to work order data Consistent & accessible across company
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Monthly Progress Report
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Pole Fires
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Pole Fires (Cont.)
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Switch Example #1 Bolted Connection
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Switch Example #2 Switch Body
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Switch Example #3 Hinge Pin Assembly
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Misc. Example #1 Primary Crimp Splice
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Misc. Example #2 Cap Oil Switch & Bushing Connector
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Misc. Example #3 Neutral Current
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Misc. Example #4 Secondary Pedestal, URD
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Any Questions???
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Distribution System Reliability Ben J. Carranza (713) 945-6807 ben.carranza@centerpointenergy.com Brandt Gonzales (Lvl. 1 Certified IR Thermographer) (713) 945-6457 brandt.gonzales@centerpointenergy.com R. Brent Williams (713) 945-6063 richard.b.williams@centerpointenergy.com Contact Information
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