1. Yokogawa Electric Corporation ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 Solution Marketing Group International Business Headquarters CENTUM CS3000 FIO October, 2003

2. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.2 CS3000 FIO What is FIO F IO FIO means Field network I/O. FIO is Process I/O modules. A kind of compact, cost-effective, reliable I/O devices, targeted as the industrial standard I/O of next-generation. FIO includes the latest network technologies and field experience.

3. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.3 CS3000 FIO Benefit of FIO The size of I/O units –Small foot print of cabinet –High density installation Open architecture –Remote I/O bus of FIO based on Ethernet. Generic network instruments can be used. All FIO modules can be configured duplex Cost effective wiring solutions Full Compatible for V, XL and Micro-XL I/O card

4. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.4 CS3000 FIO CS 3000 R3 System Configuration

5. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.5 CS3000 FIO CS3000 System Configuration - Overview V net Ethernet ER Bus FFCS KFCS (Enhanced Remote Bus) HIS/ENG Enclosed Display Style Console HIS Open Display Style Console HIS

6. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.6 CS3000 FIO System Configuration of KFCS Information Bus (Ethernet) Field Control Unit (FCU) Field network I/O (FIO) Control Bus (Vnet) HIS FCS

7. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.7 CS3000 FIO FIO Node Overview Redundant Power Supply 100V 200V 24V ESB or ER Bus Interface Up to 8 I/O modules 5 units (222.3mm) 19 inches

8. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.8 CS3000 FIO KFCS (Direct connection to FCU type) RB301 CP345 LFCS(for RIO) FrontRear KFCS(for FIO) FIO SB301 CP345 TB FrontRear FIO SB301 CP345 FIO FrontRear RIO bus Same configuration and functions except bus I/F card Please note that CPU card is still used ! ( 2 Mbps ) ESB bus ( 128 Mbps ) ( 10m max. )

9. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.9 CS3000 FIO KFCS (Remote I/O type) FIO SB301 CP345 TB FrontRear KFCS FIO TB Front Rear Generic Cabinets Local node Remote node close to site ESB bus 128 Mbps ER bus ( 10 Mbps ) ( up to 2km ) ER Bus: Enhanced Remote bus

10. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.10 CS3000 FIO FIO System Specification for KFCS The bus among FCU and local nodes. (ESB bus) –Dedicated Internal Bus –Speed : 128 Mbps (RIO 2Mbps) –Distance in Total : Max. 10m Remote I/O bus (ER bus) –Based on Ethernet –Speed : 10 Mbps (RIO 2Mbps) –Distance in total : 10base2 ---> max. 185m / 10base5 ---> max. 500m max. 2 km with repeater (Standard of Ethernet) –Up to 4 series of ER bus are available per FCU. –Up to 14 remote nodes can be installed on a FCU. Up to 15 nodes can be installed on a FCU.

11. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.11 CS3000 FIO FFCS Overview Power supply unit CP401 CPU module Eight FIO slots EC401 ESB bus coupler(Note) Note: Two I/O slots are to be used for NIU extension. AIP504 Vnet coupler (10BASE2 Vnet cable is used.) Detachable bottom unit

12. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.12 CS3000 FIO FFCS Configuration- Local Node SB401 EC401 SB401 FIO: Max. 8 PW48x V net CP401 PW48x CP401 PW48x FFCS Local node Max. 3 ESB bus Up to 6-8 Modules Depending on I/O expansion Up to 8 Modules Min. configuration Max. configuration

13. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.13 CS3000 FIO FFCS Configuration – Remote Node V net CP401 PW48x FFCS EB501 Remote node PW48x EB501 Remote node PW48x EB501 Remote node PW48x EB401 Optical repeater can be used. Expanded node up to 3 ER bus Max. configuration

14. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.14 CS3000 FIO FIO System Specification for FFCS The bus among FFCS and local nodes. (ESB bus) –Dedicated Internal Bus –Speed : 128 Mbps –Distance in Total : Max. 10m Remote I/O bus (ER bus) –Based on Ethernet –Speed : 10 Mbps –Distance in total : 10base2 -> max. 185m / 10base5 -> max. 500m max. 2 km with repeater (Standard of Ethernet) –Up to 3 remote nodes can be installed on a FFCS.

15. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.15 CS3000 FIO FIO Specification

16. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.16 CS3000 FIO FIO Specification Connection type with field wiring Isolation type Installation environment Redundancy Replacement capability for the existing V, XL and Micro-XL systems

17. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.17 CS3000 FIO Connection Type with Field Wiring Variety of Field Connections –Weidmueller (pressure clamp) terminals: Most popular in Europe and the same as PLCs’ terminals –Dedicated terminal boards with M4 screw terminals, connected by KS cables: Same as Yokogawa’s traditional style –MIL connectors: Popular in low-cost installations. MIL connector Weidmuller terminals KS cable adapter

18. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.18 CS3000 FIO Isolation Type System-to-signal isolated, channel-to-channel isolated –Mainstream in Yokogawa’s industrial products (high noise immunity). System-to-signal isolated, channel-to-channel non-isolated –Equivalent to the present multi-point I/O module; suitable for monitoring points. Non-isolated –Mainstream in competitors’ products (low-cost solutions for users).

19. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.19 CS3000 FIO Installation Environment FIO can be installed closely near field devices to reduce wiring cost. –High speed remote I/O node can be used. (10Mbps) FIO node comforts to NI (Non-incendive) of CSA standard at Class 1, Div. 2 and environmental standard ISA G3. FIO node is complied the Type N of CENELEC Zone2 FIO node can install the place with the wide range temperature (-20 deg C to 70 deg C) FIO modules with built-in Barrier.

20. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.20 CS3000 FIO FIO Node in Explosive Area At original, FIO node had been already complied the Non-incendive of CSA standard at Class 1, Div. 2. At R3.03, FIO node is conformed to its compliance with the Type N of CENELEC Zone2. –You can put FIO remote node at Zone2 area. –You can connect Type N devices to FIO nodes directly.

21. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.21 CS3000 FIO Safe area Hazardous area CENELEC Zone 2 CENELEC Zone 1 Type N Devices Solution for Explosive Area Barriers Before

22. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.22 CS3000 FIO Now Solution for Explosive Area Safe area Hazardous area CENELEC Zone 2 CENELEC Zone 1 Type N Devices

23. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.23 CS3000 FIO Safe area Hazardous area CENELEC Zone 2 CENELEC Zone 1 Type N Devices Now Solution for Explosive Area ER bus It is possible to put in Zone2

24. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.24 CS3000 FIO FIO with Built-in Barrier For the application with Zone1 or Zone0 areas, the intrinsic safety installation is often required. –3’rd venders’ barriers or BARD have been adopted for each channels. At R3.03, we provide the new I/O modules with built-in barrier. –Total installation cost can be reduced. External barriers are not needed. As FIO nodes can be put on Zone2 areas, field wiring cables can be shorten. This is the world-first solution of redundant IS.

25. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.25 CS3000 FIO Now Solution for Intrinsic Safety Safe area Hazardous area CENELEC Zone 2 CENELEC Zone 1 I.S Devices IS barriers are built in modules. (Redundancy is available.)

26. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.26 CS3000 FIO Safe area Hazardous area CENELEC Zone 2 CENELEC Zone 1 Now Solution for Intrinsic Safety ER bus It is possible to put in Zone2 I.S Devices IS barriers are built in modules. (Redundancy is available.)

27. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.27 CS3000 FIO Redundancy All I/O modules of FIO can be configured duplex. –Duplex configuration of digital module is available. –Redundant sub-system (serial communication) is available. –Yokogawa provides world first redundant FOUNDATION Fieldbus solution.

28. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.28 CS3000 FIO Redundancy “Redundancy” and “Dual” are different. “Redundancy” means much more than “Dual”. –Redundant control means “non-stop control” mechanism under any hardware troubles. The essential elements in “Redundancy” include: –Duplex hardware –Real-time abnormality detecting –Seamless switching –Hot swapping modules

29. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.29 CS3000 FIO Replacement capability FIO have two types of digital modules –It is general to supply power outside from I/O module. –ST cards and RIO digital modules can supply power from these. DI Internal power DI External power DO Internal power Load DO External power Load ST compatible type General type

30. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.30 CS3000 FIO FIO Module Series

31. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.31 CS3000 FIO Analog Modules AAI14116Ch Current input4-20mA (Transmitter power supply) AAV14116Ch Voltage input1-5V AAV14216Ch Voltage input-10V to +10V AAI8418Ch Current input/8Ch Current output 4-20mA (Transmitter power supply) AAB8418Ch Voltage input/8Ch Current output 1-5V input/4-20mA output AAV54216Ch Voltage output -10V to +10V AAP14916CH Pulse Count 0 to 6kHz (Pulse Input Module Pm1 Compatible) AAI14316Ch Current input 4-20mA (Transmitter power supply) AAI54316Ch Current output 4-20mA AAV14416Ch Voltage Input -10V to +10V AAV54416Ch Voltage Output -10V to +10V AAT14116Ch mV,TC inputJIS R,J,K,E,T,B,S,N / -100 to +150mV AAR18112Ch RTDJIS Pt100ohum AAI1358Ch Current input 4-20mA (Transmitter power supply) AAI8354Ch Current input/4Ch Current output 4-20mA (Transmitter power supply) AAT14516Ch mV,TC input JIS R,J,K,E,T,B,S,N / -100 to +150mV AAR14516Ch RTD/POT input RTD JIS Pt100ohum / POT 10kohum AAP1358Ch 0-10kHz Pulse input Transmitter power supply 12V/24VDC, (Shunt resistance can be selected)

32. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.32 CS3000 FIO Analogue Module with HART FIO HART Module Lineups –AAI135-H:8 input, channel isolated –AAI835-H:4 input / 4 output, channel isolated –AAI141-H:16 input, non-isolated –AAI841-H:8 input / 8 output, non-isolated –AAI143-H:16 input, Isolated –AAI543-H:16 output, Isolated –ASI133-H:8 input, IS module –ASI533-H:8 output, IS module HART Module HART Modem Input Signal from HART Device Analog Signal + HART Signal Analog Signal (Current) HART Variable

33. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.33 CS3000 FIO HART Module data Analog Data –4 to 20 mA from Device HART Variable Data –HART device supports Max 4 HART Variable PVPrimary Value SVSecondary Value TVThird Value FV(4V)Forth Value –HART Module supports Max 32 HART Variable data

34. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.34 CS3000 FIO HART Variable HART Command 3 can read HART Variable –The following variables can be read using HART command number 3. OUTPUT CURRENT PV (PRIMARY VARIABLE) SV (SECOND VARIABLE) TV (THIRD VARIABLE) FV (FORTH VARIABLE) –Definition of each variable (PV to FV) depends on the device. Reference

35. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.35 CS3000 FIO Yokogawa Devices PVSVTVFV EJA Series Pres (Pressure) Static pres (Static pressure) --- YTA Series YEWFLO Style E Flowrate Total [Totalized flowrate] --- Digital YEWFLO Flowrate Total [Totalized flowrate] Measuring Temperature Calc.Density ADMAG Flowrate [Instantane ous flowrate] Total [Totalized rate of forward flow] Rev. total [Totalized rate of reverse flow] Dif.total [Total – Rev.total] The below variables are selectable. For YTA110 or YTA310: Snsr1 [Sensor1], Snsr1-Term [Terminal Temperature] For YTA320: Snsr1 [Sensor1], Snsr1 - Term [Terminal Temperature] Snsr2 [Sensor2], Snsr2-Term, Diff [Snsr2-Snsr1 or Snsr1-Snsr2] Average [(Snsr1+Snsr2)/2] Reference

36. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.36 CS3000 FIO Yokogawa Devices PVSVTVFV EXA PH202pHTemp.mAAspot EXA SC202SC1SC2Temp.Concentration EXA ISC202 SC1SC2Temp.Concentration ZR202 for O 2 meter O2O2 O2, Cell temp, CJ temp, Cell mV, TC mV, or CJ mV (selectable) ZR202 for H 2 O meter O 2, H 2 O, or Mix (selectable) O2, Humidity, Mixing ratio, Cell temp, CJ temp, Cell mV, TC mV, or CJ mV (selectable) ZR402 for O 2 meter O 2 for output 1O 2 for output 2 O2, Cell temp, CJ temp, Cell mV, TC mV, CJ sensor (selectable) ZR402 for H 2 O meter O 2, H 2 O, or Mix for output 1 (selectable) O 2, H 2 O, or Mix for output 2 (selectable) O2, Humidity, Mixing ratio, Cell temp, CJ temp, Cell mV, TC mV, CJ sensor (selectable) ROTAMASS Mass flow, Density, Temperature, or Volume flow (selectable) Mass flow, Mass total, Density, Temperature, Volume flow, or Volume total (selectable) --- *SC1: compensated to 1st comp. method, SC2: compensated to 2nd comp. method Reference

37. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.37 CS3000 FIO Digital I/O Modules ADV15132Ch24VDC input, Common minus side every 16-channel ADV15732Ch24VDC input, Common minus side every 16-channel, Single and Weidmueller only ADV16164Ch24VDC input, Common minus side every 16-channel, MIL type only ADV55132Ch24VDC,0.1A, Common minus side every 16-channel ADV55732Ch24VDC,0.1A, Common minus side every 16-channel, Single and Weidmueller only ADV56164Ch24VDC,0.1A, Common minus side every 16-channel, MIL type only ADV85116ch Input/16ch Output, 24VDC ADV14116Ch100VAC input, Common minus side every 8-channel ADV14216Ch220VAC input, Common minus side every 8-channel ADR54116Ch Relay output, Common minus side every 8-channel, 24-100VDC,100-200VAC, 2A/point, Maximum 8A is allowed per common, A type contact, exchange by a module. ADV859ST2 compatible -16Ch input,16Ch output ADV159ST3 compatible - 32Ch input ADV559ST4 compatible - 32Ch output ADV869ST5 compatible - 32Ch input, 32Ch output ADV169ST6 compatible - 64Ch input ADV569ST7 compatible - 64Ch output

38. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.38 CS3000 FIO Communication Modules Serial Communication Module –ALR111RS232C 2 ports, 1200bps to 115.2k bps –ALR121RS422/RS485 2 ports, 1200bps to 115.2k bps Ethernet Communication Module –ALE111Ethernet Communication Software redundancy is available Installable both on Local and Remote Node

39. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.39 CS3000 FIO Subsystem Packages List RS Communication (ALR111/ALR121) –YS Communication –YS Directly Communication –FA-M3 –Modbus –SLC500/PLC5 –MELSEC Ethernet Communication (ALE111) –FA-M3 –Modbus –SLC500/PLC5 –ControlLogix –MELSEC

40. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.40 CS3000 FIO Foundation Fieldbus Module (ALF111) FF-H1 interface card Redundancy Installable both on Local and Remote nodes VCR (Virtual Communications Relationship): 105 per port (one segment) Both pressure clamp and terminal board are available. Link Master World First

41. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.41 CS3000 FIO Redundant Fieldbus Module (ALF111) IOM Com. Card PSU Field Devices ALF111 Image of Redundant Card 0x140x15 External Power Supply

42. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.42 CS3000 FIO PROFIBUS DPV1 Interface Module (ALP111) ALP111 Specification –Up to 16 modules can be installed in an KFCS. Up to 8 pairs are available –Yokogawa have a plan to get PNO (PROFIBUS Nutzerorganisation e. V.) official certification of “DP-V1”, as soon as the PNO finishes their preparation –PNO standard redundancy is available –ALP111 has both Class1 and Class2 master function –ACP71 application compatibility ACP71 is RIO based PROFIBUS DP Interface module

43. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.43 CS3000 FIO System configuration FCS Vnet Zone 1 area Non-hazardous area PROFIBUS-DP PROFIBUS-PA HIS DP/PA

44. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.44 CS3000 FIO ALP111 Redundancy Configuration ooo PROFIBUS-DP ALP111 modules are in redundant configuration –Module trouble does not affect slaves PROFIBUS-DP cable is also dual –More redundant. –No more device is available at this moment, so this is in phase plan This redundant mechanism is conformed to PNO standard

45. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.45 CS3000 FIO FIO with built-in Barrier Highly Reliable Technology The first redundant solution in Hazardous Area Concept: Fast, Compact, Open - IS I/O Module which can be made “Redundant” Intrinsically Safety Technology

46. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.46 CS3000 FIO Lineup of FIO with Barrier. ASI133 Analog Input Module(4 to 20mA,8-channnel,Isolated) (with ISA Standard G3 option and temperature(-20 deg C to 70 deg C) option) ASI533 Analog Output Module(4 to 20mA,8-channnel,Isolated) (with ISA Standard G3 option and temperature(-20 deg C to 70 deg C) option) AST143 TC/mV Input Module(16-channnel, Isolated) (with ISA Standard G3 option and temperature(-20 deg C to 70 deg C) option) ASR133 RTD/POT Input Module(8-channnel, Isolated) (with ISA Standard G3 option and temperature(-20 deg C to 70 deg C) option) ASD143Digital Input Module(16-channel, NAMUR compatible, Isolated) ASD533Digital Output Module(8-channel, U>12V at I=45mA, Isolated) Analog Digital

47. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.47 CS3000 FIO Remote Node Solution

48. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.48 CS3000 FIO ER bus Specification ER bus based on Ethernet Communication Speed is 10Mbbs 8 Remote Node can connect on one ER bus ER bus can extend –Fiber Optic (Up to 2km) –Public Line

49. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.49 CS3000 FIO Remote Node Connection Local Node (Master) Remote Node (Slave) ER bus IOM Com. Card PSU Com. Card IOM Com. Card PSU IOM To FCU Max. 8 Remote Node / ER bus

50. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.50 CS3000 FIO Remote Node Connection by Fiber Local Node (Master) Remote Node (Slave) Optical Fiber Repeater IOM Com. Card PSU Com. Card IOM Com. Card PSU IOM To FCU Extend ER bus

51. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.51 CS3000 FIO Remote Node Connection by Public Line Local Node (Master) Remote Node (Slave) Public Line Router IOM Com. Card PSU Com. Card IOM Com. Card PSU IOM To FCU Extend ER bus

52. ISD-MASP-S03018 Rev.2 Copyright © Yokogawa Electric Corporation October,2003 R3.04 New Features Page.52 CS3000 FIO True Partnership We wish to contribute the success of the customer.