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Published byGary Hines Modified over 9 years ago
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Material Handling Efficiency Ideas for increasing profits through smarter material handling practices
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“Quarters from Heaven” 4 stacks of 5 quarters on the back table On “GO”, travel to the table, pick each quarter firmly, travel back, check the date and record it, then re-stack as follows: 1 stack of 1, 3 stacks of 3 and 5 stacks of 2 until all quarters are re-stacked. How long did it take? What’s the oldest quarter? The next oldest? The newest?
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“Quarters from Heaven” 4 stacks of 5 quarters in front of you. On “GO”, pick 1 quarter, look at it and make 1 stack of 1, pick 3 quarters, 3 times, and make 3 stacks of 3 and then 5 stacks of 2. How long did that take?
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“Quarters from Heaven” Batch Picking versus Each Picking. AS/RS versus Traditional. Automatic versus manual recording. Work Height, Work Surface and Lighting. What’s the ROI? Savings/Investment. Payback, how long to 100%?
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Warehouse Functions Receiving QA Put away Storage Order Picking (60%) Sorting /Accumulation Packing and Shipping
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Material Handling Options Fork Lifts 12’ Aisle8’ Aisle 6’ Aisle
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Material Handling Options Fork Lifts Assigning drivers is the best way to lower fork lift operating costs! 4’ Aisle
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Material Handling Options Fork Lifts Why buy New? *More Productive *Less Maintenance *Faster &Quieter *Energy Efficient *Intuitive Mapping 8’ Aisle
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PeakLogix A Job Gone Bad ….
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Material Handling Options Conveyers
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Material Handling Options Conveyers
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Material Handling Options Conveyors
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Advantages *Reduced Labor *Increased Throughput *Product Protection *Order Consolidation *Productivity Increase
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Material Handling Options Carts
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Material Handling Options AGV
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Carton and Pallet Options Pick Modules
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Automation Paybacks Labor Savings Increased Productivity Space Savings Improved Customer Service Inventory Control Safety, Marketing & Workplace
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Material Handling Efficiency
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Summary New Equipment and Automated Technologies have potential ROI of 18 to 24 months. The range of savings is between 15% and 35% in annual costs of current operations and customer satisfaction improvements in key performance measures. Design improvements result in improved product flow, faster inventory turns and improved pick rates.
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Questions??? Thank You!
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