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#4 (Oct. 22) Photolithgraphy -What is photolithgraphy? -Thin-film patterning using phtolithgraphy -Applications of photolithgraphy -Trends in minimum pattern sizes
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What Is Photolithgraphy? Photo + Lithograph Technologies to replicate patterns on a photomask to substrates or thin films on the substrates by using photo-chemical reaction photoresist Photomask Thin film on a substrate
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What Is Photoresit A material that changes its solubility to developer by irradiation of light (ultraviolet or X ray) and electron beam Changes: (1) Non-soluble to solvable (positive-type photoresist) (2) Soluble to non-soluble (negative-type photoresist)
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Composition of Photoresist Sensitizer
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Change of Sensitizer by UV Irradiation Non-soluble Soluble
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Purposes and Features of Photolithography Purposes -Fabrication of electron devices such as LSIs -Fabrication of micromachines -Packaging of LSIs and micromachines Features -Minimum size of 1 m or less is achievable -Batch process -Pattern repetition
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a Photoresist ( 1 m ) Chromium thin film ( 50 nm) Fused-quartz substrate (1 mm) bab Photomask Fabrication (1) Chromium thin film deposition and photoresist deposition
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Electron beam abab Photomask Fabrication (2)
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abab Photomask Fabrication (3) Development
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abab Photomask Fabrication (4) Etching of chromium thin film
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abab Photomask Fabrication (5) Photoresisit removal
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Silicon substrate abab Phtolithography of Al Thin Film (1)
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SiO 2 thin film(1 m) abab Phtolithography of Al Thin Film (2)
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Al thin film ( 1 m) abab Phtolithography of Al Thin Film (3)
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Photoresist abab Phtolithography of Al Thin Film (4) Followed by pre-baking at 120 ℃
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Mercury lamp Photomask abab Phtolithography of Al Thin Film (5)
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Wavelength (nm) Intensity (relative) Emission Spectrum of Mercury Lamp
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abab Phtolithography of Al Thin Film (6) Development Followed by post-baking at 120~180 ℃
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abab Phtolithography of Al Thin Film (7) Al thin film etching
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abab Phtolithography of Al Thin Film (8) Photoresist removal
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aba Photoresist Lift-Off of Al Thin Film (1) b
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(2) Mercury lamp Photomask abab Lift-Off of Al Thin Film (2)
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abab Lift-Off of Al Thin Film (3) Development
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abab Lift-Off of Al Thin Film (4)
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(5) abab Lift-Off of Al Thin Film (5)
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abab Lift-Off of Al Thin Film (6)
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Wiring Using Al Thin Films Contact holes
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Cross-Section of CMOS LSI
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Electron beam scanner Reticle Photomask Stepper Pattern generator Stepper Pattern Size Reduction by Stepper Wafer Design data Contact aligner Projection aligner
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Stepper http://www.tochigi-nikon.co.jp/business/stepper/
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Trends in Minimum Pattern Size http://public.itrs.net/
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Inside Clean Room (MIT)
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by Richard P. Feynman http://www.zyvex.com/nanotech/feynman.html There's Plenty of Room at the Bottom An Invitation to Enter a New Field of Physics Homework: Read This Article by 11/4
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