1. Unique Shell Mould (India) Private Limited Practical Application - Robotic Fettling

2. Unique Shell Mould (India) Private Limited Purpose of investing on Robot Fettling for a high volume part 1000 Nos /day Reducing man power 12 persons /shift Better consistency in production and supply to customer. Flexibility of change over to different models.

3. Unique Shell Mould (India) Private Limited Part before fettling

4. Unique Shell Mould (India) Private Limited Part after fettling

5. Unique Shell Mould (India) Private Limited

6. Implementation issues The estimated cycle time was 100 Sec and we were not able to achieve this time. The actual that we could achieve is 125 sec. Reference location taken for this part was incorrect and the variation in dimension at this location was high so, inconsistency in fettling was observed. Some areas of the casting was not accessible by robot.

7. Unique Shell Mould (India) Private Limited Implementation issues Heavy unexpected flases in the part crashes against the tool and stops production.

8. Unique Shell Mould (India) Private Limited Best practices for implementation The best location for clamping to be made where there is very low dimension variation. Input condition of the casting to be defined. Visual check to be done before loading it in robot.