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Published byDiane Powell Modified over 9 years ago
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Automobile Manufacturing Plant
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ASSEMBLY PROCESS The Parts Start With the Frame Installing the Parts Engine and Transmission Installed Building the Shell Final Body Components Inspection and Washing Paint The Inner Workings The Shell and the Frame Test the Car
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COMPONENTS
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Auto parts are supplied from owned plants or from independent plants
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PROCESS FLOW
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PROCESS FLOW continue…
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STAMPING
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CHASSIS
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BODY Body is built on a separate assembly line from chassis The floor pan is the largest body component to which a multitude of panels and braces will subsequently be either welded or bolted. As it moves down the assembly line, held in place by clamping fixtures, the shell of the vehicle is built.
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UNDERBODY
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SIDE BODY
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WELDING
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BODY IN WHITE
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PAINT
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E-COAT
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UNDERCOAT
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WATERBORNE PAINT, OUTMODED
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DRYING OVEN
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PAINT, POWDER COAT
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PAINT CONTROL ROOM
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INTERIOR ASSEMBLY
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TRIM LINE
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WINDSHIELDS INSTALLED BY ROBOTS
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BODY AND CHASSIS MATE
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FINAL ASSEMBLY, TRIM: TIRES, BATTERIES, GASOLINE, ANTI-FREEZE
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FINAL INSPECTION
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CONTROL STRATEGY
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CONTROL OBJECTIVE(s)
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INPUT AND OUTPUT VARIABLES
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CONSTRAINTS
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OPERATING CHARACTERISTICS
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CONTROL STRUCTURE
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CONVEYOR SPEED CONTROL WS SCRCM H G Idlers Motor SS WB
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ROBOT CONTROL IN ASSEMBLY LINE Motion Planner controller Trajectory planner Robot Environment sensors
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AUTOMATED ASSEMBLY PROCESS
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REFERENCEs Discovery Channel Show: BMW Super Factory
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THANK YOU
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