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Preparation of crack-free Al 2 O 3 washcoat on W-Re metallic wire by electrophoretic deposition 指導教授:王聖璋 副教授 報告人:黃俊嘉
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目的 : In this work , the coated fibres are intended crack-free and high-quality ceramic coatings on W-Re metallic wire. Try atmosphere, PH and voltage of the alumina coating effects.
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Experimental methods EPD 參數 DC = 40 V W-Re : cathode distance = 10 mm deposition time = 1 min dried at room temperature for 24 h and calcined at 800°C in gas for 3 h gas : 5 %氫之氬氣 PAA 4X10 -6 ml/ml AIP 0.054g γ-Al 2 O 3 -Al 2 O 3 - Al 2 O 3 5wt% vigorous stirring for 20 min ultrasonic bath for 20 min W/Re DC + - EPD dried and calcined SEMOM
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SuccessFailure 進度 Before Now
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OM OM pictures of the surface of the Al-coated wire. Green(a 、 b and c)and calcined at 800°C in atmosphere (e 、 d and f). θ-Al 2 O 3 (a and d) 、 α-Al 2 O 3 - 大明 (b and e) 、 A16SG(c and f). (a) (b)(c) (d)(e)(f)
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SEM α-Al 2 O 3 powder( 大明 ) SEM micrographs of alumina deposits calcined at 800°C in atmosphere of 5%H 2 /Ar for 3 h. The experiments were preformed at room temperature and a coating with a deposited thickness of about 600 μm.
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OM α-Al 2 O 3 powder( 大明 ) OM pictures of the surface of the Al-coated wire. Green(a 、 b and c)and calcined at 800°C in atmosphere(e 、 d and f). pH2(a and d) 、 pH3(b and e) 、 pH4(c and f). Some pores or defects are found on surface. (a)(b) (c) (d) (e) (f)
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OM pictures of the surface of the Al-coated wire. Green (a and b ) and sintered at 800°C in atmosphere of 5%H 2 /Ar (c and d ). Electrophoretic voltage in 20V(a and c) 、 10V(b and d). OM α-Al 2 O 3 powder( 大明 ) (a)(b) (c) (d)
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SEM micrographs of alumina deposits voltage in 20V calcined at 800°C in atmosphere of 5%H 2 /Ar for 3 h. The experiments were preformed at room temperature and a coating with a deposited thickness of about 65 μm SEM α-Al 2 O 3 powder( 大明 ) in pH2
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Conclusions 在使用了 γ-Al 2 O 3 、 θ-Al 2 O 3 、 α-Al 2 O 3 (A16SG 和大明 (d=100nm)) 進行實驗後, 發現 α-Al 2 O 3 成果最好,但 A16SG 的粉末必須 在酸性底下,其懸浮性才會好。 使用 α-Al 2 O 3 在 800°C 氣氛下進行燒結後,發現 大明的粉末有較好的成果,所以決定用大明進 行接下來實驗。 將大明懸浮液分散在酸性溶液 (pH2) ,並在電 壓 20V 下進行電泳,燒結後,產生較成功的鍍 膜。
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