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Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding.

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Presentation on theme: "Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding."— Presentation transcript:

1 Borberman Limited Business Plastic Injection Tooling - Design and Fabrication Plastic Injection Tooling - Design and Fabrication Plastic Injection Molding & Manufactory Plastic Injection Molding & Manufactory Sheet Metal Stamping Die & Fixture Sheet Metal Stamping Die & Fixture Sheet Metal Stamping & Forming Manufactory Sheet Metal Stamping & Forming Manufactory Component Decoration – Spray, Paint, Powder Component Decoration – Spray, Paint, Powder Coating, Silkscreen, Tempo Print, Hot Stamp Coating, Silkscreen, Tempo Print, Hot Stamp OEM/ODM Assembly OEM/ODM Assembly

2 Profile Brief Established 1990 Established 1990 Factory Production Area & Work Force Factory Production Area & Work Force Plastic – 30,000 square feet, 600 people Plastic – 30,000 square feet, 600 people Metal – 15,000 square feet, 200 people Metal – 15,000 square feet, 200 people Annual Turnover (2004) Annual Turnover (2004) Plastic – US$4.6 Million Plastic – US$4.6 Million Metal – US$2.2 Million Metal – US$2.2 Million Major Customers Major Customers USA – Axhiom/AMC, ID Tech, Stanley/BAS, IEE, TPG USA – Axhiom/AMC, ID Tech, Stanley/BAS, IEE, TPG White Electronic, Pinacle White Electronic, Pinacle Europe – Tennex, Ackermann. Goodman, Volvo, CTP Europe – Tennex, Ackermann. Goodman, Volvo, CTP Japan – Sony, JVC, Fujixerox, Daikin, Ricoh Japan – Sony, JVC, Fujixerox, Daikin, Ricoh Korea – Samsung, LG, SHC, Inchang Korea – Samsung, LG, SHC, Inchang China – TCL, Konka China – TCL, Konka

3 Factory Location

4 CAD/CAM/CAE System & Software AutoCAD 2000 (USA) AutoCAD 2000 (USA) Mechancal Desktop 6 (USA) Mechancal Desktop 6 (USA) Pro-ENGINEER Release 2001 (USA) Pro-ENGINEER Release 2001 (USA) Unigraphics NX1 Unigraphics NX1 Mastercam Release 9.0 SP1(USA) Mastercam Release 9.0 SP1(USA) Moldflow Plastics Insight 4.0 Moldflow Plastics Insight 4.0

5 Equipment List (Plastic) CNC Milling Machine HITACH SEIKI VK55II with SEICOS controller (Japan) HITACH SEIKI VK55II with SEICOS controller (Japan) 600(z)×1000×600mm S4500 DAI-ICHI SEIKI MC-400N with Fanuc controller (Japan) DAI-ICHI SEIKI MC-400N with Fanuc controller (Japan) 600(z)×800×600mm S3500 MAKINO BMC-60 with Fanuc controller (Japan) MAKINO BMC-60 with Fanuc controller (Japan) 400(z)×600×400mm S3000 MIRKON VCP710 Heidenhain TNC430M controller (Switzerland) MIRKON VCP710 Heidenhain TNC430M controller (Switzerland) 500(z)×700×650mm S20000 MIRKON VCP710 Heidenhain TNC430M controller (Switzerland) MIRKON VCP710 Heidenhain TNC430M controller (Switzerland) 500(z)×700×650mm S20000 MAKINO VB060 with Heidenhain TNC355 controller (Japan) MAKINO VB060 with Heidenhain TNC355 controller (Japan) 400(z)×600×400mm S3000 MITSUT SEIKI-VU65A with Fanuc controller (Japan) MITSUT SEIKI-VU65A with Fanuc controller (Japan) 600(z)×1280×650mm S12000 1500kg TOSHIBA BTD-110.R16-HORIZONTAL (Japan) TOSHIBA BTD-110.R16-HORIZONTAL (Japan) 2000(X)×1500(Y)×1450(Z)×500(W) 6300kg MAKINO SNC-43 (Japan) MAKINO SNC-43 (Japan) 400(z)×400×300mm S8000 70kg

6 Equipment List (Plastic) EDM Machine CHARMILLES TECHNOLOGIEG ROBOFORM 41(Switzerland) CHARMILLES TECHNOLOGIEG ROBOFORM 41(Switzerland) 300(z)×500×400mm Maximum part weight: 75kg MAKINO EDNC-64(Japan) MAKINO EDNC-64(Japan) 250(z)×600×400mm Maximum part weight: 75kg MAKINO EDNC-43(Japan) MAKINO EDNC-43(Japan) 250(z)×450×350mm Maximum part weight: 75kg AGIE EMS-2 ﹑ ARDPULSE-50, HITACHI H-ES02N, HITACHI H-DS02N, HITACHI AGIE EMS-2 ﹑ ARDPULSE-50, HITACHI H-ES02N, HITACHI H-DS02N, HITACHI Wire Cut Machine MAKINO EE3 (Japan) X.Y.Z travel: 350×250×220mm MAKINO EE3 (Japan) X.Y.Z travel: 350×250×220mm ROBOFIL 440 (Switzerland) X.Y.Z travel: 550×350×400mm ROBOFIL 440 (Switzerland) X.Y.Z travel: 550×350×400mm U.V travel: 550×350mm Maximum taper angle:±30/400 º/mm Maximum part dimension: 1200(X)×700(Y)×400(Z)mm Maximum part weight: 1500kg

7 Equipment List (Plastic) Numerical Control Lathe MORI SEIKI TF2000AT(Japan) MORI SEIKI TF2000AT(Japan) Max. Dia.:Ø430mm, Std Dia.: Ø199mm, Max. Length:563mm, Speed 4500rpm Max. Dia.:Ø430mm, Std Dia.: Ø199mm, Max. Length:563mm, Speed 4500rpm Other Machine 13 milling machines (Spain) 13 milling machines (Spain) 3 lathe machines (China,Taiwan, England) 3 lathe machines (China,Taiwan, England) 4 grinding machines (Taiwan, China) 4 grinding machines (Taiwan, China) 6 drilling machines (China) 6 drilling machines (China) CMM Machine IMPACT 800 (England) (X)Bridge Axis:750mm (Y)Table Axis:800mm (Z)Vertical Axis:550mm 750KGS(1650IBS ) IMPACT 800 (England) (X)Bridge Axis:750mm (Y)Table Axis:800mm (Z)Vertical Axis:550mm 750KGS(1650IBS ) Data Measuring Microscopes Machines MF-A 1720H(Japan) X:200mm Y:170mm 20KG(44IBS) MF-A 1720H(Japan) X:200mm Y:170mm 20KG(44IBS)

8 Equipment List (Plastic) Injection Molding Machines Toshiba – 36 sets, 55-550 Tons, 4-60 oz. Toshiba – 36 sets, 55-550 Tons, 4-60 oz. Sumitomo – 8 sets, 50-150 Tons, 4-10 oz. Sumitomo – 8 sets, 50-150 Tons, 4-10 oz. JSW – 5 sets, 50-250 Tons, 4-30 oz. JSW – 5 sets, 50-250 Tons, 4-30 oz. Arburg – 6 sets, 22-27 Tons, 1-2 oz. Arburg – 6 sets, 22-27 Tons, 1-2 oz. (Total 55 sets)

9 Equipment List (Metal) Tooling Fine-Sodick CNC Wire Cut Machine A350 (1 set) Fine-Sodick CNC Wire Cut Machine A350 (1 set) Seibu CNC EDM Wire Cut Machine EW-450K (1 set) Seibu CNC EDM Wire Cut Machine EW-450K (1 set) Houston DMP-60 DMP Series (1 set) Houston DMP-60 DMP Series (1 set) Proth3060AH Precision Surface Grinder (1 set) Proth3060AH Precision Surface Grinder (1 set) Boyar-SchultzH612 Precision Surface Grinder (1 set) Boyar-SchultzH612 Precision Surface Grinder (1 set) Okamato 612 Precision Surface Grinder (3 sets) Okamato 612 Precision Surface Grinder (3 sets) Seedtec 618 Precision Surface Grinder (1 set) Seedtec 618 Precision Surface Grinder (1 set) Wing912 Band Saw (1 set), Lagum Milling Machine (1 set) Wing912 Band Saw (1 set), Lagum Milling Machine (1 set) Batar Milling Machine (2 sets), Shang Hai C0630 Lathes (1 set) Batar Milling Machine (2 sets), Shang Hai C0630 Lathes (1 set) Ostling Etching Machine (3 sets) Ostling Etching Machine (3 sets)

10 Equipment List (Metal) Production Amada CNC Turret Punch Press VIPROS-2510C (1 set) Amada CNC Turret Punch Press VIPROS-2510C (1 set) Amada CNC Hydraulic Press Brake FBDI I I – 8025NT (1 set) Amada CNC Hydraulic Press Brake FBDI I I – 8025NT (1 set) WL-L-3K Capacitor Stored Energy Spot Welder (1 set) WL-L-3K Capacitor Stored Energy Spot Welder (1 set) “Chin Fong” Gap Frame Single Crank Press 45-110 Ton (5 sets) “Chin Fong” Gap Frame Single Crank Press 45-110 Ton (5 sets) Press Machine (China) 10-80 Ton (58 sets) Press Machine (China) 10-80 Ton (58 sets) Auto Press Machine (China) 14 Ton (2 sets) Auto Press Machine (China) 14 Ton (2 sets) Auto Press Machine (HK) 1200-2000 Lb (6 sets) Auto Press Machine (HK) 1200-2000 Lb (6 sets) Mitutoyo PV350H Profile Projector (2 sets) Mitutoyo PV350H Profile Projector (2 sets)

11 Plant Tour (Plastic)

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13 Plant Tour (Plastic – Engineering)

14 Plant Tour (Plastic - Quality)

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16 Plant Tour (Plastic – Tool Fabrication)

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18 Plant Tour (Plastic – Injection Molding)

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20 Plant Tour (Plastic - Decoration)

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22 Plant Tour (Plastic – Assembly)

23 Plant Tour (Plastic - Assembly)

24 Plastic Injection Molds

25 Plastic Products

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29 Plant Tour (Metal)

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31 Metal Products

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