2. 7 Materials Engineering

3. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Objectives Define materials engineering. Identify different types of materials. Describe a range of material properties. List examples of material tests. Describe nanotechnology.

4. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. About Materials Engineering Historical time periods based on materials –Stone Age –Bronze Age –Iron Age –Information Age (silicon and plastics) Understanding of science is important Design and development of new materials Production using specific materials

5. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Education Typically Required High school courses –Upper-level math (calculus and statistics) –Upper-level science (chemistry and physics) College courses –Engineering design –Thermodynamics of materials –Structures of materials –Metallurgy Internships

6. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Professional Organizations ASTM –Develops material testing standards –Over 30,000 members worldwide Materials Information Society Materials Research Society NACE International Other organizations for ceramics, plastics, and metals

7. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Principles of Materials Engineering Broad field Materials are used in every engineering field All engineers must understand basic principles –Types of materials –Properties of materials

8. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Material Types Metals Ceramics Polymers Composites

9. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. The Four Types of Materials ARENA Creative/Shutterstock.com; kubais/Shutterstock.com; Evgeny Korshenkov/Shutterstock.com; noppharat/Shutterstock.com

10. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Metals Have crystalline atomic structure –High material strength –Good conductors of heat and electricity –Malleable Inorganic material Most pure metals are natural Many are found in ore Commonly used in alloys

11. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Atomic Structure of Crystalline Materials Goodheart-Willcox Publisher

12. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Properties of Various Forms of Alloys Goodheart-Willcox Publisher

13. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Ceramics Most have crystalline structure –Strong in compression –High melting temperature –Can retain heat well Brittle Good insulators Include clay, cement, many types of abrasives Some can become magnets

14. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Polymers Organic materials Noncrystalline Can be natural or synthetic Plastics are most common type –Lightweight but strong –Easy and fairly inexpensive to process –Have some negative environmental impacts –Thermoplastics and thermosets

15. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Atomic Structure of Noncrystalline Materials Goodheart-Willcox Publisher

16. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Thermoplastics and Thermosets Picsfive/Shutterstock.com; Barghest/Shutterstock.com; Claudio Divizia/Shutterstock.com; Big Pants Production/Shutterstock.com; Kletr/Shutterstock.com; Santhosh Kumar/Shutterstock.com

17. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Recycling Plastics Saves use of oil and natural gas Less plastics take up space in landfills Society of Plastics Industry created codes –Include recycling symbol, number, and abbreviation –Useful to consumers who recycle Over 82 million tons of materials are recycled per year in U.S. Going Green

18. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Composites Utilize advantages of several materials Each material can be identified Can be natural or synthetic Most consist of matrix and fiber –Matrix is main material –Fiber is strengthening material Include wood, concrete, plywood, and fiberglass

19. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Other Materials Fluids –Air and water –Many products rely on their use Semiconductors –Can act as insulators or conductors –Used to create electronic components Biomaterials –Can interact safely with human body –Used in medical applications

20. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Materials Symbols Used in architectural design Symbols for common building materials –Brick –Concrete –Cinder block Symbols for insulation, glass, and metal Allow designers and architects to include graphics of types of materials to be used Design

21. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Examples of Materials Symbols Goodheart-Willcox Publisher

22. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Material Properties Physical Mechanical Electrical Magnetic Chemical Thermal Optical Acoustical

23. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Physical Properties Can often be obtained using senses Include size, shape, look, feel, taste, and smell Some cannot be determined by senses Most commonly used is density –Mass per unit of volume –Often used to compare materials

24. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Mechanical Properties How material behaves when force or load is applied Understanding of stress is important –Can be applied through axis of material –Shear stress is not applied through axis –Causes strain on material Compression strength and tensile strength Elasticity Plasticity

25. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. A Stress/Strain Diagram Goodheart-Willcox Publisher

26. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Electrical Properties How a material behaves when electrically charged Materials fall into one of three categories –Conductors –Insulators –Semiconductors Conductivity Resistivity

27. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Magnetic Properties How a material behaves when within a magnetic field Magnetic permeability –Measured in Henrys per meter –Impacted by temperature and distance from magnetic field –If it is high, material will allow magnetic flow

28. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Chemical Properties Changed by a chemical reaction Include flammability Include corrosion Often need to be controlled because they can be damaging to material

29. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Thermal Properties How the material responds to heat Thermal conductivity Thermal resistance Thermal expansion Melting point

30. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Optical Properties How light waves interact with material –How well material absorbs light –How well material reflects light –How well material transmits light Reflected light gives material color Transmission occurs when light is absorbed and reflected by transparent materials but still passes through materials

31. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Acoustical Properties How sound waves interact with material –How well material absorbs sound –How well material reflects sound –How well material transmits vibration Porous materials usually absorb sound Smooth materials reflect sound in one direction Rough materials reflect sound in many directions

32. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Material Engineering Applications Material testing –Many companies specialize in specific materials –ASTM develops standards for testing Nanotechnology –One nanometer is one billionth of meter –Has potentially exciting impacts

33. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Material Testing Used for new materials when creating new products or improving existing products Designer might try different formulation of existing material Large industry Categories of material tests –Destructive material tests –Nondestructive material tests

34. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Destructive Tests Often used to test mechanical properties –Exert a force on material until it fails –Tensile tests –Compression tests –Fatigue tests Often used to test chemical properties –Test material’s reaction to corrosion –Material exposed to saltwater

35. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Nondestructive Tests Used to inspect materials Used to look for flaws and defects Visual examinations, sometimes with dyes Some use waves –Radiography tests –Ultrasonic tests Some use currents –Eddy current testing –Magnetic particle testing

36. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Potential Uses of Nanotechnology For delivery of medicines directly to cancerous tumors For creating microscopic computer chips For manufacturing materials that repair and clean themselves

37. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Nanoparticles Most basic components at nanoscale Some materials demonstrate properties at nanoscale that are not present at larger scales Products are being designed that utilize these properties

38. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Nanostructures Nanowires –Designed to transmit light or electricity –Might be useful in computer circuits and lighting Nanotubes –Cylindrical fullerenes with honeycomb pattern –Useful in electronics and structural applications Buckyballs –Most perfectly round molecules –Useful as lubricants

39. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Nanotubes Tyler Boyes/Shutterstock.com

40. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Buckyballs Mark Lorch/Shutterstock.com

41. Permission granted to reproduce for educational use only.© Goodheart-Willcox Co., Inc. Materials Engineering in Action Used to select or create most appropriate materials for engineered solution Engineers must consider several key elements –Material function –Manufacturability –Cost –Safety