1. CHEE 470 Costing & Design

2. Agenda n Introduce Myself n Discuss What You Want to Get Out of the Course n Discuss Project Planning / Design n Capital Cost Estimating Overview n Present Simulation Rationalization n Show the BLEVE Video

3. Introduction n Dave Mody n david.m.mody@can.dupont.com

4. Introduction n THE COURSE, WHAT’S IN IT FOR YOU?

5. Project Planning / Design n Comments from Previous Years –Would like a piece of the plant that we could apply our own creative design skills n Reactor Section –Didn’t have a sense of how the design steps fit together until the end n Project planning assignment

6. Project Planning / Design n Goal –Decide if it makes sense to build this process n technologically n economically n safety / environmentally n Why Consider It? –Need for low cost fuel source to Fuel Cells

7. Project Planning / Design n Project Planning Assignment –You decide on a course of action –You identify new skills you think you need –You communicate those needs for integration into the lectures - e-mail me n Objective –put you in control of what you learn –focus lectures more to your needs –help you understand the ‘big picture’

8. Project Planning / Design n Lectures –ESTIMATOR & CAPCOST - l Simplifies the design process :) :( –Content aimed at that required by ESTIMATOR –Augmenting the minimum information required by ESTIMATOR with relevant information to a practicing engineer n PROCESS SAFETY IN DESIGN

9. Capital Cost Estimating Overview

10. Simulation Rationalisation

11. PROCESS SAFETY n Many Design Decisions Affect Process Safety n Difficult For People to Imagine the Consequences of Hazardous Events n Videos to help gain this experience –BLEVE and BLEVE 2 –Flixborough –Bohpal

12. B.L.E.V.E Movie n BLEVE –Fireman on ladder –Incredible destructive power of a process vessel when it catastrophically fails –Fireball (heat, secondary fires), Blast wave, missiles –Try to get a sense of the distances involved for different size explosions (Thing to Note as you watch)

13. B.L.E.V.E Movie n BLEVE 2 (update) –Ground shock when the propane tank bleve’s –Protection (controls, insulation) (Thing to Note as you watch)

14. The End