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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 The Future of RF Microelectromechanical Systems (MEMS) Clark T.-C. Nguyen Dept. of Electrical Engineering & Computer Sciences University of California Berkeley, California 94720 E-mail: ctnguyen@eecs.berkeley.edu BEARS’07 Feb.15, 2007
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Outline Motivation: Miniaturization of Transceivers need for high-Q Micromechanical Resonators clamped-clamped beams micromechanical disks Micromechanical Circuits micromechanical filters arraying techniques Towards RF Channel-Selection Conclusions
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Wireless Phone Motivation: Miniaturization of RF Front-Ends 26-MHz Xstal Oscillator Diplexer 925-960MHz RF SAW Filter 1805-1880MHz RF SAW Filter 897.5 17.5MHz RF SAW Filter RF Power Amplifier Dual-Band Zero-IF Transistor Chip 3420-3840MHz VCO Problem: high-Q passives pose a bottleneck against miniaturization 90 o 0o0o A/D RF PLL Diplexer From TX RF BPF Mixer I Mixer Q LPF RXRF LO Xstal Osc I Q AGC LNA Antenna
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Multi-Band Wireless Handsets Duplexer 90 o 0o0o A/D RXRF Channel Select PLL I Q LPF RXRF LO I Q AGC LNA Duplexer RF BPF LNA From TX LNA RF BPF WCDMA CDMA-2000 DCS 1800 PCS 1900 LNA RF BPF Duplexer LNA RF BPF GSM 900 CDMA From TX 90 o 0o0o I Q Tank ÷ (N+1)/N Xstal Osc Antenna The number of off-chip high-Q passives increases dramatically Need: on-chip high-Q passives
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 All High-Q Passives on a Single Chip WCDMA RF Filters (2110-2170 MHz) CDMA-2000 RF Filters (1850-1990 MHz) DCS 1800 RF Filter (1805-1880 MHz) PCS 1900 RF Filter (1930-1990 MHz) GSM 900 RF Filter (935-960 MHz) CDMA RF Filters (869-894 MHz) 0.25 mm 0.5 mm Low Freq. Reference Oscillator Ultra-High Q Tank Optional RF Oscillator Ultra-High Q Tanks Vibrating Resonator 62-MHz, Q~161,000 Vibrating Resonator 62-MHz, Q~161,000 Vibrating Resonator 1.5-GHz, Q~12,000 Vibrating Resonator 1.5-GHz, Q~12,000
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Thin-Film Bulk Acoustic Resonator (FBAR) Piezoelectric membrane sandwiched by metal electrodes extensional mode vibration: 1.8 to 7 GHz, Q ~500-1,500 dimensions on the order of 200 m for 1.6 GHz link individual FBAR’s together in ladders to make filters Agilent FBAR Limitations: Q ~ 500-1,500, TC f ~ 18-35 ppm/ o C difficult to achieve several different freqs. on a single-chip h freq ~ thickness
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Vibrating RF MEMS
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Basic Concept: Scaling Guitar Strings Guitar String Guitar Vibrating “A” String (110 Hz) Vibrating “A” String (110 Hz) High Q 110 Hz Freq. Vib. Amplitude Low Q Freq. Equation: Freq. Stiffness Mass f o =8.5MHz Q vac =8,000 Q air ~50 Mechanical Resonator Performance: L r =40.8 m m r ~ 10 -13 kg W r =8 m, h r =2 m d=1000Å, V P =5V Press.=70mTorr [Bannon et al JSSC’00]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Fabrication steps compatible with planar IC processing Surface Micromachining
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Completely monolithic, low phase noise, high-Q oscillator (effectively, an integrated crystal oscillator) To allow the use of >600 o C processing temperatures, tungsten (instead of aluminum) is used for metallization Oscilloscope Output Waveform Single-Chip MEMS-Transistor Integration [Nguyen, Howe 1993] [Nguyen, Howe JSSC’99]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Basic Concept: Scaling Guitar Strings Guitar String Guitar Vibrating “A” String (110 Hz) Vibrating “A” String (110 Hz) High Q 110 Hz Freq. Vib. Amplitude Low Q Freq. Equation: Freq. Stiffness Mass f o =8.5MHz Q vac =8,000 Q air ~50 Mechanical Resonator Performance: L r =40.8 m m r ~ 10 -13 kg W r =8 m, h r =2 m d=1000Å, V P =5V Press.=70mTorr [Bannon et al JSSC’00]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Radial-Contour Mode Disk Resonator VPVP vivi Input Electrode Output Electrode ioio Q ~10,000 Disk Supporting Stem Smaller mass higher freq. range and lower series R x (e.g., m r = 10 -13 kg) Young’s Modulus Density Mass Stiffness Frequency: R VPVP C(t) Note: If V P = 0V device off
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 1.51-GHz, Q=11,555 Nanocrystalline Diamond Disk Mechanical Resonator Impedance-mismatched stem for reduced anchor dissipation Operated in the 2 nd radial-contour mode Q ~11,555 (vacuum); Q ~10,100 (air) Below: 20 m diameter disk Polysilicon Electrode R Polysilicon Stem (Impedance Mismatched to Diamond Disk) Ground Plane CVD Diamond Mechanical Disk Resonator Frequency [MHz] Mixed Amplitude [dB] Design/Performance: R=10 m, t=2.2 m, d=800Å, V P =7V f o =1.51 GHz (2 nd mode), Q=11,555 f o = 1.51 GHz Q = 11,555 (vac) Q = 10,100 (air) [Wang, Butler, Nguyen MEMS’04] Q = 10,100 (air)
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Commercialization of MEMS Timekeepers High-Q, low drift, make possible a very stable, low power timekeeper $3.5 Billion Market ‘s pure silicon high-Q vibrating mechanical resonator oscillator Discera TCMO Smaller size Lower cost Lower power consumption Smaller size Lower cost Lower power consumption Package Cap ASIC Mechanical Resonator Die
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Output Custom IC fabricated via TSMC 0.35 m process Input GSM-Compliant Oscillator [Y.-W. Lin, Nguyen, IEDM’05] Offset Frequency [Hz] Phase Noise [dBc/Hz] 9-Wine-Glass Disk Array Q = 118,900 Q = 118,900, R x = 2.56 k 9-Wine-Glass Disk Array Q = 118,900 Q = 118,900, R x = 2.56 k 9-WG Disk Array @ 62 MHz Single WG Disk @ 62 MHz Down to 13 MHz GSM spec Satisfies Global System for Mobile Communications (GSM) phase noise specifications! All made possible by mechanical circuit design!
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Integrated Micromechanical Circuits
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Micromechanical Filter Design Basics RQRQ vovo vivi RQRQ VPVP xoxo vivi oo xoxo vivi oo vovo vivi oo vovo vivi oo Disk Resonator Coupling Beam Bridging Beam Termination Resistor Loss Pole
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Frequency [MHz] Transmission [dB] P in =-20dBm In Out VPVP Sharper roll-off Loss Pole Performance: f o =9MHz, BW=20kHz, PBW=0.2% I.L.=2.79dB, Stop. Rej.=51dB 20dB S.F.=1.95, 40dB S.F.=6.45 Performance: f o =9MHz, BW=20kHz, PBW=0.2% I.L.=2.79dB, Stop. Rej.=51dB 20dB S.F.=1.95, 40dB S.F.=6.45 Design: L r =40 m W r =6.5 m h r =2 m L c =3.5 m L b =1.6 m V P =10.47V P=-5dBm R Qi =R Qo =12k [S.-S. Li, Nguyen, FCS’05] 3CC 3 /4 Bridged Mechanical Filter [Li, et al., UFFCS’04]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Micromechanical Filter Circuit 1/k r mrmr crcr mrmr crcr mrmr crcr -1/k s 1/k s -1/k s 1/k s 1/k b -1/k b CoCo CoCo 1: e e :1 1: c c :1 1: b b :1 /4 /4 Input Output vivi RQRQ RQRQ vovo VPVP Bridging Beam Coupling Beam Resonator vovo vivi
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Micromechanical Filter Circuit 1/k r mrmr crcr mrmr crcr mrmr crcr -1/k s 1/k s -1/k s 1/k s 1/k b -1/k b CoCo CoCo 1: e e :1 1: c c :1 1: b b :1 /4 /4 Input Output vivi RQRQ RQRQ vovo VPVP Bridging Beam Coupling Beam Resonator vovo vivi
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Micromechanical Filter Circuit 1/k r mrmr crcr mrmr crcr mrmr crcr -1/k s 1/k s -1/k s 1/k s 1/k b -1/k b CoCo CoCo 1: e e :1 1: c c :1 1: b b :1 /4 /4 Input Output vivi RQRQ RQRQ vovo VPVP Bridging Beam Coupling Beam Resonator vovo vivi
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 vovo vivi Micromechanical Filter Circuit 1/k r mrmr crcr mrmr crcr mrmr crcr -1/k s 1/k s -1/k s 1/k s 1/k b -1/k b CoCo CoCo 1: e e :1 1: c c :1 1: b b :1 /4 /4 Input Output vivi RQRQ RQRQ vovo VPVP Bridging Beam Coupling Beam Resonator All circuit element values determined by CAD layout Amenable to automated circuit generation
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Frequency [MHz] Transmission [dB] P in =-20dBm In Out VPVP Sharper roll-off Loss Pole Performance: f o =9MHz, BW=20kHz, PBW=0.2% I.L.=2.79dB, Stop. Rej.=51dB 20dB S.F.=1.95, 40dB S.F.=6.45 Performance: f o =9MHz, BW=20kHz, PBW=0.2% I.L.=2.79dB, Stop. Rej.=51dB 20dB S.F.=1.95, 40dB S.F.=6.45 Design: L r =40 m W r =6.5 m h r =2 m L c =3.5 m L b =1.6 m V P =10.47V P=-5dBm R Qi =R Qo =12k [S.-S. Li, Nguyen, FCS’05] 3CC 3 /4 Bridged Mechanical Filter [Li, et al., UFFCS’04]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Square-Plate Micromechanical Resonator Coupling Beam h WsWs gap, d o LrLr 50 -Terminated 68-MHz Coupled- Array Mechanical Filter Use square-plate mechanical resonator arrays Lower end resonator impedance & raise power handling 50 termination w/ L-network L r = 16 m h = 2.2 m d o = 90nm L r = 16 m h = 2.2 m d o = 90nm R Q = 12k R term = 50 R Q = 12k R term = 50 f o =68MHz BW=190kHz P BW =0.28% I.L.<2.7dB f o =68MHz BW=190kHz P BW =0.28% I.L.<2.7dB [Demirci, Nguyen 2005]
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 RF Channel-Selection
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for High Q Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 Wireless Phone Received Power Frequency RF Desired Signal
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for High Q Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 Wireless Phone Received Power Frequency RF Desired Signal
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for Q’s > 10,000 Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 Wireless Phone Received Power Frequency RF Desired Signal If can have resonator Q’s > 10,000
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for Q’s > 10,000 Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 Wireless Phone Received Power Frequency RF Desired Signal If can have resonator Q’s > 10,000
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for Q’s > 10,000 Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 If can have resonator Q’s > 10,000 Wireless Phone Non-Coherent FSK Detector? (Simple, Low Frequency, Low Power) Front-End RF Channel Selection Received Power Frequency RF Desired Signal Substantial Savings in Cost and Battery Power
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Motivation: Need for Q’s > 10,000 Antenna Demodulation Electronics The higher the Q of the Pre- Select Filter the simpler the demodulation electronics Pre-Select Filter in the GHz Range Presently use resonators with Q’s ~ 400 If can have resonator Q’s > 10,000 Wireless Phone Direct-Sampling A/D Converter Software-Defined Radio Maximum Flexibility one circuit satisfies all comm. standards Front-End RF Channel Selection Received Power Frequency RF Desired Signal
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 RF Channel-Select Filter Bank Bank of UHF mechanical filters Switch filters on/off via application and removal of dc-bias V P, controlled by a decoder Transmission Freq. Transmission Freq. Transmission Freq. 12n34567 RF Channels Remove all interferers!
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C. T.-C. Nguyen, “Towards MEMS-Based Receivers,” BWRC Winter Retreat, 1/(8-9)/06 Conclusions Vibrating RF MEMS have achieved Vibrating RF MEMS have achieved Q’s >10,000 at GHz frequencies in sizes less than 20 m in diameter and w/o the need for vacuum encapsulation TC f ’s < -0.24 ppm/ o C (better than quartz) aging at least on par with quartz circuit-amenable characteristics VLSI potential Probable evolution of products based on vibrating RF MEMS: Probable evolution of products based on vibrating RF MEMS: timing devices using micromechanical resonators communication-grade frequency synthesizers single-chip of all needed high-Q passives mechanical radio front-ends … In Research: Time to turn our focus towards mechanical circuit design and mechanical integration In Research: Time to turn our focus towards mechanical circuit design and mechanical integration maximize, rather than minimize, use of high-Q components e.g., RF channelizer paradigm-shift in wireless design even deeper frequency computation What’s possible with an unlimited supply of high-Q passives? What’s possible with an unlimited supply of high-Q passives?
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