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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Autoflame Training, 2011 Emissions Calculator Savings
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ The Importance of the Emissions Calculator Ascertain an accurate analysis of the potential fuel savings Understand the potential cost savings Maximise the reduction in harmful emissions (CO, NOx, SO 2 ) Comply with current EPA standards Potential rebates from Government sources Massive push on carbon trading
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Important Information All calculations are based on the burner running 24/7 at 100% All calculations are based on a natural gas price of $10.00 per MMBtu (2008 average)
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Emissions Calculator - Current Conditions
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Emissions Calculator - Current Conditions, Analysis
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Reduction in the O2 levels from 6.3% to 4.5% throughout the firing range
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Projected performance: Savings through improved burner performance - reduced O2
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Emissions Calculator – Projected Performance Analysis
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Savings: All calculations are based on an additional MM saving of 4% and an EGA saving of 2%
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Savings through improvements in the control system
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Boiler Size 100hp 4.2MMBt u 500hp 21MMBtu 1000hp 42MMBtu Emissions Savings (%) 17.09 Fuel Savings (%) 7.54 Fuel Savings (Therms) 27171.76138664.48271717.73 Cost Savings ($) 2005 23530.74117653.77235307.54 Cost Savings ($) 2008 27172.57138668.64271725.88 Emissions Calculator Savings
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ What are the System Costs All prices based on the current list price Prices include: MM control module Standard end view scanner Temperature sensor Small servomotor for the fuel valve Large servomotor for the air damper Standard EGA package with 3 parameters - excluding NO x
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ System Costs ComponentMini Mk5 EvoMini Mk6Mk6 Evo MM Module $2,218$3,624$4,943 UV Scanner $394 Temp. Detector $283 Small Servomotor $613 Large Servomotor $925 EGA $10,750 Probe $912 Total$16,095$17,501$18,820
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Return on Investment Assumptions: All calculations based on: 100hp (3.4MMBtu) installation 500hp (21MMBtu) installation 1000hp (42MMBtu) installation Boiler rating is total boiler input, i.e. firing 24/7 All prices based upon mini Mk5 evolution Cost of mini Mk5 evolution package at $16,095 Install cost estimated at $20,000 Total cost of $36,095
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Return on Investment
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Return on Investment 100hp Return on Investment 2005 = 18 months 100hp Return on Investment 2008 = 16 months 500hp Return on Investment 2005 = 12 months 500hp Return on Investment 2008 = 10 months 1000hp Return on Investment 2005 = 6 months 1000hp Return on Investment 2008 = 5 months These are the current ROI’s. What will be the case in 3 months when fuel prices are up x%???????
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Global Fuel Consumption Quadrillions of barrels Year
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Increased Energy Consumption Energy consumption to increase by 71% by 2030 Roughly 2% per annum (1% in OECD/3% non-OECD) Economic growth Population (0.4% OECD/1.1% non-OECD) Main growth in the industrial sector- 2.4% (1.2%) Residential- 1.7% (0.6%) Commercial- 1.8% Main growth in the non-OECD sector (Organisation for Economic Cooperation and Development) 3.7% Asia 2.8% Central and South America 2.6% Africa 2.4% Middle East 1.8% Europe
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Energy Consumption (US)
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Energy Consumption (Europe)
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Oil Consumption
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Fuel Pricing over the Coming Years Energy consumption to increase by 71% by 2030 (2% per annum) Oil Oil remains the dominant energy source Consumption expected to double in the next 20 years Oil prices are expected to almost double per barrel by 2030, due to higher amounts of imports (low sulfur) Gas Average increase of 2.4% consumption per year This leads to increased natural gas prices
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ NatGas Consumption Energy consumption to increase by 71% by 2030 (2% per annum) Oil Oil remains the dominant energy source Consumption expected to double in the next 20 years Oil prices are expected to almost double per barrel by 2030, due to higher amounts of imports (low sulfur) Gas Average increase of 2.4% consumption per year This leads to increased natural gas prices
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Fuel Pricing over the Coming Years Energy consumption to increase by 71% by 2030 (2% per annum) Oil Oil remains the dominant energy source Consumption expected to double in the next 20 years Oil prices are expected to almost double per barrel by 2030, due to higher amounts of imports (low sulfur) Gas Average increase of 2.4% consumption per year This leads to increased natural gas prices
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Natural Gas Consumption and Pricing Increased demand for natural gas Increased oil prices (projection) Average increase of 2.4% consumption per year Industrial sector accounts for 52% of total natural gas growth Increased natural gas prices
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Combustion Management Systems US Fuel Price/EC Savings
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ US Census Regions and Divisions
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ 2006- crude oil averaged $66.02 per barrel 2007- crude oil averaged $72.32 per barrel 2008- crude oil expected to average at $127.39 per barrel 2009- crude oil predicted at $132.75 2006- natural gas averaged at $6.40 per MCF 2007- natural gas averaged at $6.39 per MCF 2008- natural gas predicted to average at $8.94 per MCF 2009- natural gas predicted at $11.65 Natural Gas Consumption and Pricing
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Natural Gas Prices Average Prices of Industrial Natural Gas in the US (per MCF) 2003- $5.89 2004- $6.53 2005- $8.56 2006- $7.86 2007- $7.58 2008- $9.18 2009- $11.96
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World Leaders in Combustion Management Solutions OverviewExplanationFurther Information Application Further Information Explanation Introduction Application http://www.autoflame.com/ Thank you for listening.
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