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Seminar on, “ CALIBRATION TECHNIQUES FOR MAGMETERS” Presented By, Bhushan Patil Guided By, Prof. A.S. Kulkarni
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Wide area of use Process industry Chemical plants Pharmaceutical industry
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Obstruction flow meters Velocity flow meters – Including Moving Member meters Positive Displacement meters Variable area meters Electronic meters
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Process media Liquid Gas Density (Specific Gravity) Viscosity Pressure Temperature Velocity
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Good Accuracy Means Good Repeatability Good Repeatability Does Not Necessarily Mean Good Accuracy Poor Repeatability Means Poor Accuracy
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Advantages Over Other Technologies No moving parts No pressure drop Flow rate independent of viscosity, temperature, and density Minimum upstream piping requirements Electronics interchangeable without regard to size
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Measure dirty liquids with solids Electronics interchangeable without regard to size Measure highly corrosive fluids Very large turndown Linear output
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Faraday's Law, states that the voltage induced across any conductor as it moves at right angles through a magnetic field is proportional to the velocity of that conductor.
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Mathematical Representation:- E=K*B*D*V Where E=The induced voltage generated K=The unit conversion constant B=The magnetic field strength D=Distance between the probes V=velocity of conductor
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No Moving Parts Very Wide Range ability Ideal For Slurries Unobstructed Flow Path
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Liquid Must Be Conductive Physical Pressure and Temperature Limits
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Calibration is required for: Testing a new instrument Testing an instrument after it has been repaired or modified Periodic testing of instruments Testing after the specific usage has elapsed Prior to and/or after a critical measurement
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When observations are not accurate or instrument indicators do not match the output of a surrogate instrument After events such as: An instrument has had a shock, vibration, or exposure to adverse conditions, which can put it out of calibration or damage it. Sudden weather changes
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Safety procedure Wastages Quality
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It is a comparison of measuring equipment against a standard instrument of higher accuracy to detect, correlate, adjust, rectify and document the accuracy of the instrument being compared.
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Density Viscosity Pressure Temperature Conductivity Hazardous or corrosive
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Calibration interval Maintain minimum risk
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On sight calibration Laboratory calibration GRAVIMETRIC CALIBRATION VOLUMETRIC CALIBRATIO
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A flow meter can be calibrated gravimetrically by weighing the quantity of liquid collected in a vessel. The vessel is weighed and the weight (in air) of the fluid collected is noted
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M=W *{ 1+ρ air * [ 1 / ρ f - 1/ ρ w ] } Where M = is the mass (kg), W = is the measured weight (kg) ρ air = is density of air (kg/m 3 ), ρ f = is density of the fluid (kg/m 3 ), ρ w = is density of the calibration weights (8,000 kg/m 3 )
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The measurement of the quantity of liquid collected may be carried out volumetrically by collecting a known volume of liquid in a container
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Field calibration with radiotracer transit time method Reference meter Tracer method Insertion meter Clamp-on ultrasonic meters
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Meter must be in condition There should not any uncertainty
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Correct instrument will be adjusted More compatible with multifunction calibrators
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Entire loop is not verified within tolerance Mistakes on re-connect Less efficient use of time to do one calibration for each loop instrument as opposed to one calibration for the loop
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Chemical industry Water and wastewater Hydraulic transport, liquid products with up to 50% solids content Paper and wood pulp production Pharmaceutical Food and beverages Filling and dispensing processes Highly abrasive slurries High-pressure industrial processes Partially filled pipelines
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Need of calibration definition of calibration Calibration of fluid and its conditions Calibration frequency Methods Expectation Advantages Disadvantages
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Richard Paton,” National Engineering Laboratory, Scotland”, UK www.ni.com/white-paper/14811/en/pdf www.tuvnel.com NEL Technology for life] www.isa.org/standards-and-publication/intake- magazine/2010/february/automation-basic-magnatic- flowmeters/technology www.isa.org/standards-and
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