1. Lesson 2: Manufacturing

2. *What is JIT? Just-in-time (JIT) is an inventory strategy that strives to improve a business's return on investment by reducing in- process inventory and associated carrying costs. The system or process used to eliminate waste of inventory at both the entry point and the exit point of manufacturing is referred to as:

3. A. JIT B. CE C. CIM D. RP

5. *What should you do when a problem arises on an assembly line? When working on an assembly line and a problem with the product arises you should push the stop button to halt the assembly line and report the problem You are working along with five other people on an assembly line installing front and rear fenders on a motorcycle frame. You notice that the bolt holes on the front fender are having to be forced on to the bolt studs. Because you are working in a manufacturing company that employs lean manufacturing techniques, your course of action would be:

6. 52. You are working along with five other people on an assembly line installing front and rear fenders on a motorcycle frame. You notice that the bolt holes on the front fender are having to be forced on to the bolt studs. Because you are working in a manufacturing company that employs lean manufacturing techniques, your course of action would be: A. Do your job and force the fender on the frame B. Report the problem at the first rest break you get. C. Push the stop button to halt the assembly line and report the problem. D. Keep changing fenders until you find on that fits properly.

8. *How did technological development accelerate during the industrial revolution? One of the main reasons that technological development accelerated during the industrial revolution is because of the advent of: Technological development accelerated during the industrial revolution mainly due to the fact that there was improved power production. Power production is the process of creating electricity from other forms of energy.

9. One of the main reasons that technological development accelerated during the industrial revolution is because of the advent of: A. color matching protocol B. different types of bolts C. improved power production D. steel to make tools

11. *What is continuous production? Continuous production is a production system in which the productive units are organized and sequenced according to the steps to produce the product. The routing of the jobs is fixed, and setups are seldom changed. A certain model car has the same body shape, therefore, many of the same model cars can be made at the same time without stop. This is an example of:

12. A. Batch production B. Continuous production C. Same-as production D. JIT production

14. *What is the purpose of a patent? A patent gives an individual or organization conferring a right or title, esp. the sole right to make, use, or sell some invention What is the best way for an inventor to maintain their right to manufacture and sell a new product?

15. A. Make a prototype B. Discuss the idea with a manufacturer C. Apply for a patent D. Copyright the idea

17. What is a process? A process is a series of actions or steps taken to achieve an end. Example: the conversion of an energy source into a load is a process In a power system, the conversion of an energy source into a load is:

18. A. a resource B. a process C. potential energy D. nuclear

20. *What is a primary process? The primary process is the direct use of natural resources. Identify a process that is NOT considered a type of primary process from the following list:

21. A. producing steel B. producing concrete mix C. producing MDF board D. producing food

23. *What is screen printing? Screen printing is a printing technique that uses a woven mesh to support an ink- blocking stencil. The attached stencil forms open areas of mesh that transfer ink or other printable materials which can be pressed through the mesh as a sharp- edged image onto a substrate. A fill blade or squeegee is moved across the screen stencil, forcing or pumping ink into the mesh openings for transfer by capillary action during the squeegee stroke. A type of printing that uses ink over a stencil with openings that are the shape of the message.

24. A. screen printing B. gravure printing C. lithographic printing D. relief printing

26. *How does demand from customers affect products? Demand from customers can affect products by determining what they look like or what features they have. One example of this is in the cell phone market. Most newer cell phones are being produced with touch screens or separate keyboards. What is most likely the reason companies are adding these features?

27. A. They are cheaper to make B. They are more expensive C. There is more demand from customers D. They are safer to use

29. *How do you determine the success of a product? In order to determine the success of a product: Revenue -- Units sold x prices paid. How many of a product are purchased a second time Profit Before Taxes To ultimately determine the success of a new brand of shoe for teenagers will be how many shoes:

30. A. are purchased in the first week B. get returned due to defect C. are purchased for a second time D. are shown in TV commercials

32. *What is Material Handling? Material handling equipment is equipment that relates to the movement, storage, control and protection of materials, goods and products throughout the process of manufacturing, distribution, consumption and disposal. Bulk material handling systems are typically composed of stationary machinery such as conveyor belts, screw conveyors, stackers, reclaimer s, bucket elevators, truck and various mobile equipment. Moving oil through a pipeline is an example of what type of transportation?

33. A. Monorail B. Material Handling C. Intermodal D. Conveyor Belt

35. *How has manufacturing technology enhanced the quality of life? Manufacturing technology provides the tools that enable production of all manufactured goods. These master tools of industry magnify the effort of individual workers and give an industrial nation the power to turn raw materials into the affordable, quality goods essential to today’s society. In short, it makes modern life possible. The availability of quality goods at low prices, which enhance the quality of life for many people, can be largely attributed to the success of:

36. A. manufacturing technology B. modern marketing C. government's agencies D. scientific research

38. *What is batch production? Batch production is the manufacturing technique of creating a group of components at a workstation before moving the group to the next step in production. Batch production is common in bakeries and in the manufacture of sports shoes, pharmaceutical ingredients (APIs), inks, paints and adhesives At Best Cookies Bakery, a large number of cookies are made at the same time. First, the dough is made, then they are placed on cookie sheets, then baked. This is an example of:

39. A. Customized production B. Batch production C. JIT production D. Continuous production

41. *What is marketing? Marketing is the action or business of promoting and selling products or services. A director in a manufacturing company asks his team to name a new product the company has developed. This is part of what process?

42. A. Marketing B. Developing C. Testing D. Communicating