World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com introduction.

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com introduction

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Autoflame System Schematic from the basic Mini Mk7 to Mk7 Evolution

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com System Components.

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Flame detection End view & side view UV. Self checking UV. Infra-red flame monitoring. Redundancy dual scanners. High sensitivity scanners External indication flame signal strength.

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Fully stainless steel application Dual self checking UV scanner air cooling Redundant Mk.7 controls Preheat Combustion Air Applications

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Large and small servos From 1.2 to 15 Nm From 0.89 to 11 ft.lbs NEMA 13 ATEX Industrial servos From 42 to 400 Nm From 30 to 295 ft.lbs NEMA 4 Servo motors

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Combustion Management Systems Fuel Control Valves

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Material All Stainless steel body Stainless steel bobbin Formats Metering Spill-back/bypass

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Material Aluminum body Stainless steel drive shaft and stainless steel disc as standard Fitting Screwed 0.5” to 3” NPT/BSP Flanged 2” to 6” 150lb/PN16 FGR stainless steel valves, c/w grease point

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Water Temperature Sensor 0 to 400 0 C 0 to 752 0 F Steam Pressure Sensor 0 – 45 PSI (3.8Bar) 0 – 267 PSI (23Bar) 0 – 445 PSI (38Bar) 0 – 1500 PSI (100Bar) 3 rd Party Sensor Voltage signal

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Combustion Management Systems Air pressure sensor 0 – 1 PSI (65mBar) 0 – 2 PSI (130mBar) Gas pressure sensor 0 – 1 PSI (65mBar) 0 – 5 PSI (340mBar) 0 – 11 PSI (750mBar) 0 – 20 PSI (1380mBar) 0 – 60 PSI (4Bar) Oil pressure sensor 0 - 600 PSI (40Bar)

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 Micro Modulation Controller Micro Modulation Fuel/Air ratio control UV or IR self check flame safeguard Burner safety control Gas Valve Proving Gas, oil and air pressure proving Precise target setpoint control FGR Management Lead lag control (steam and hot water) 3 Parameter Trim, O 2, CO 2 & CO Water Level Control (independent PID) 15 Programmable First-Out Annunciation points Draft control (independent PID)

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 Display Features

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Multi-lingual Display: –English –Chinese –Spanish –French –German –Dutch –Danish –Czech –Polish Any language may be added on request Multiple Language Display

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Independently controlled fuel and air positioning motors with an accuracy of 0.1 of and angular degree 4 separate fuel curves 4 dedicated servo drives 2 dedicated variable speed drives Selectable trim channel (damper of VSD) Error diagnostic codes displayed Single point change facility for commissioned fuel/air ratio User definable optimum ignition position FGR Management, delay from start-up to enable FGR until flue gas temp., boiler setpoint or time delay achieved Micro Modulation Fuel/Air Ratio Control

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Flame Safeguard safety features Full flame supervision with UV self-check for continuous operation, patented self adaptive UV amplification Burner control functions with user configurable timings Gas valve proving system with on-line pressure supervision Oil pressure monitoring and display with limit checks Air windbox pressure proving – display and supervision Lockout history of last 16 incidents with date, time, function and reset Burner control functions (Flame Safeguard) selectable

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Setpoint Control Features (PID) Internal 3 tern PID control to required setpoint for both pressure and temperature Second setpoint user adjustable Time clock facility, reduced setpoint and off modes External 4-20mA input for setpoint control

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Setpoint Control Features (PID) Fuel flow metering Hand/Auto/Low flame hold facilities 4-20mA input for external load control 4-20mA output of firing rate Twin burner and multi-burner control capability

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Economiser monitoring

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Economiser heat recovery

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Data Transfer Interface

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 Data Transfer Interface Remote control Knowing your energy costs Historical record of performance Continuous emissions monitoring

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 Data Transfer Interface (D.T.I.) Gateway for communicating with the Autoflame range of products Collects and stores information from up to: Information gathered from these units are available through either an Ethernet or RS422 connection Information gathered by the D.T.I. can be viewed over a Local Area Network, or oven an internet connection Data collection/monitoring can be done either via Modbus, or by using the included Autoflame CEMS Auditing Software  10 x M.M. units  10 x E.G.A.’s  10 x I/O modules

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 D.T.I. Features & Benefits Up to 2 years of data is collected, displaying: 24 hours of data collection to display: Viewable animated Mk.7 M.M., Mini Mk.7 M.M. & Mk.7 E.G.A. screens Incorporate additional equipment to the Autoflame system with the Mk.7 I/O modules  Firing rates  Actual or Required Pressures/Temperatures  Servo positions  Exhaust Gas data  Water Level data  Lockouts/Errors/First Outs  Gas/Air/Oil pressures  Sequencing data  TDS Values

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Historical data logged via DTI

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Steam flow data logged via DTI

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Do you have the correct water chemistry?

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Knowing your energy costs

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Remote information available to the client

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Available Information – M.M. The following information is available through the D.T.I. on the touch- screen, the C.E.M.S. Audit Software, and is output via Modbus: Required/Actual boiler temperature/pressure Burner maximum firing rate, burning firing rate (%) Fuel selected, flow metering values Number of servos, position historys Number of VSD’s, output and feedback history Maximum/Minimum set point accepted by D.T.I. Burner firing status (off, firing, purge, ingnition, offline etc) Sequencing status, shuffle sequencing and lead boiler status Enabled/Disabled status Lockouts, error and first out status

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Available Information – E.G.A. The following information is available through the D.T.I. on the touch- screen, the C.E.M.S. Audit Software, and is output via Modbus as instantaneous data: O 2, CO 2, CO, NO, SO 2 and NO 2 percentile & ppm values Exhaust gas temperature Ambient temperature Combustion efficiency E.G.A. warning and error conditions

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Mk.7 D.T.I. on a Modbus Network

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com D.T.I. - Ethernet Network & C.E.M.S Auditing Software

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com System Schematic

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com Live link to Coca Cola UK

World Leaders in Combustion Management Solutions Taiwan 2012 www.autoflame.com introduction.

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