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DRIVESHAFTS AND UNIVERSAL JOINTS. CONSTRUCTION u SEAMLESS STEEL TUBING u U-JOINTS AND YOKES u ONE OR TWO PIECE u EXTENSION OF TRANSMISSION OUTPUT SHAFT.

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Presentation on theme: "DRIVESHAFTS AND UNIVERSAL JOINTS. CONSTRUCTION u SEAMLESS STEEL TUBING u U-JOINTS AND YOKES u ONE OR TWO PIECE u EXTENSION OF TRANSMISSION OUTPUT SHAFT."— Presentation transcript:

1 DRIVESHAFTS AND UNIVERSAL JOINTS

2 CONSTRUCTION u SEAMLESS STEEL TUBING u U-JOINTS AND YOKES u ONE OR TWO PIECE u EXTENSION OF TRANSMISSION OUTPUT SHAFT u HAS NATURAL VIBRATION TENDENCY

3 TYPES OF DRIVESHAFTS u HOTCHKISS DESIGN – EXTERNAL SHAFT AND U-JOINTS – USED WITH LEAF OR COIL SPRINGS – ONE OR TWO PIECE u TORQUE TUBE (REAR MOUNTED TRANSAXLE) – RIGIDLY CONNECTED AT BOTH ENDS u FLEXIBLE TUBE

4 DRIVESHAFT VIBRATION u CAUSED BY: (BY DESIGN) – TOO LONG OF A SHAFT – TOO SMALL DIAMETER – TOO MUCH DRIVESHAFT ANGLE u CRITICAL SPEED - SPEED WHEN IT REACHES NATURAL FREQUENCY

5 DRIVESHAFT IMBALANCE CONTINUED u TO CORRECT IMBALANCE – BALANCE WEIGHTS – CARDBOARD LINERS – RUBBER INSERTS (HELP NOISE TOO) – TUBE IN TUBE WITH RUBBER INSERTS – LINEAR STIFFNESS – FIBER COMPOSITE

6 INSPECTION OF DRIVESHAFTS u DENTED u BENT u UNDERCOATING u BALANCE PADS FALLEN OFF u BROKEN TRANS OR ENGINE MOUNTS

7 U- JOINTS u TYPES OF UNIVERSAL JOINTS – SINGLE CARDAN JOINT – DOUBLE CARDAN UNIVERSAL JOINT – CONSTANT VELOCITY JOINTS – SLIP JOINTS

8 U-JOINTS PARTS u CROSS (SPIDER) u FOUR MACHINED TUNNIONS u NEEDLE BEARINGS u DRIVEN AND DRIVING YOKES u SNAP RINGS INSIDE OR OUTSIDE u CAPS u U-BOLTS OR STRAPS

9 U-JOINT FACTORS u ALLOWS ANGLE VARIATION OF DRIVESHAFTS u SLIP JOINTS ALLOWS LENGTH VARIATION u SPEED VARIATION OF JOINT IS A FACTOR OF DESIGN

10 SPEED VARIATION u NATURAL TENDENCY TO SPEED UP AND SLOW DOWN TWICE DURING ONE REVOLUTION u SPEED VARIATIONS MAY BE FELT AS TORSIONAL VIBRATIONS u THE MORE THE ANGLE, THE MORE THE VELOCITY WILL CHANGE EACH REVOLUTION OF THE SHAFT

11 PHASING OF U-JOINTS u TORSIONAL VIBRATIONS ARE TRANSFERRED DOWN THE SHAFT TO THE NEXT U-JOINT u TO CANCEL THIS VIBRATION, THE SHAFT SHOULD HAVE TWO JOINTS AND EQUAL AND SLIGHT ANGLES TO EACH OTHER

12 CANCELING ANGLES

13 U-JOINT SERVICE u MUST KNOW U-JOINT SIZE – OUTSIDE YOKE SPAN – INSIDE YOKE SPAN


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