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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Empowering Smart Machines & Equipment Connected. Compliant. Competitive.
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT Increased Demand on Industrial Production $1T Source: McKinsey 50% More Energy More Water 30% 100% More Vehicles GLOBAL POPULATION TRENDS INCREASE DEMAND FOR Manufacturing 80% More Steel Resources Infrastructure 2 Annually By 2020 1 billion new middle class consumers will add $8T to consumer spending
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Customer Experience Asset Utilization Employee Productivity Supply Chain Logistics Innovation SOURCE: CISCO 5 Drivers Fueling IoT Value Manufacturing $3.8T
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 4 <14 % of US manufacturers have tied their machines to the enterprise network 21% of manufacturers have suffered a loss of IP in the past year 2 Exabytes of big data generated by manufacturing – more than any other sector $20B cost of unscheduled downtime Nearly 3/4 of U.S. plants are more than 20 years old $65B The global installed base of legacy automation systems reaching the end of their useful life SOURCE: Industry WeekSOURCE: Kapersky (2014)SOURCE: McKinseySOURCE: ARCSOURCE: Industry WeekSOURCE: ARC The Connected Enterprise Business Imperative
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Transactional data: orders, supply network, product design … OT IT CONVERGENCE 5 MATERIAL & TRANSPORT INDUSTRIA L “THINGS” CONTROLLERSSENSORS, ACTUATORS LABELERS & PRINTERS MACHINES & EQUIPMENT FINANCIAL S HRLOGISTICSQUALITYCUSTOMERSERP Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, … … …
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. What does all this mean to you? 6 Machine Builders Delivering Innovative Solutions
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 7
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The Connected Enterprise … Integrated Control and Information enhanced by IoT Secure Network Infrastructure Mobility & Visualization Scalable Computing (Control, Edge, Cloud) Multi-discipline Control & Information Information Management & Analytics Smart “Things” / Assets 9
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Production Optimization Line Integration, Multi-Plant Performance Management 10 Consistent oven temp maintained Recipes re-used Raw material availability published Energy consumption managed Batches tracked Network assets organized and protected Multiple disciplines of control performed on a common platform Machine uptime monitored *
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. PUBLIC INFORMATION Delivering Connected, Compliant, Competitive Solutions
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Integrated Safety Challenge: Protecting People & Assets Maximizing Productivity Meeting Global Standards and Regional Legislation (Compliance) Response: Safety Consultants to Assess, Educate, Design, and Validate Single-system Platforms for Safety and Standard Control Innovative Technology to Improve Equipment Productivity (Zone Control, Safe-off)
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Information Enabled Challenge : End Users want a Holistic View of the Plant Floor Operations and Equipment Increased Productivity / Reduced Downtime Fewer Resources with Greater Responsibilities Response: Embedded Machine Diagnostics from More Intelligent Devices Performance Dashboards - Access to Machine Information (OEE) & Advanced Diagnostics Networking Infrastructure (shop floor to top floor) & Remote Access for the Machine Builder
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Simplified Integration Challenge: End Users want Seamless Equipment Integration to their Manufacturing IT Infrastructure Reduce Time for Equipment Integration & Operations Reporting Response: Leverage a Single Open EtherNet/IP Network - Standard, Unmodified Ethernet Scalable Control Platforms – One Common Design Environment Reusable Modular Engineering Code
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Real-Time Diagnostics Challenge: Reduce Unplanned Downtime - Predictive Maintenance Reduce Time to Troubleshoot & Repair Response: Utilize Devices with Embedded Intelligence – Monitor Motor Currents, Vibration/Torque Signatures, Power/Energy Leverage Device Diagnostic HMI Faceplates and Validated Add-on-Instructions Monitor Devices using Built-in Web Servers
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Operational Efficiency Challenge : Reduce Design & Development Costs Right-Size the Application Reduce Operations & Maintenance Costs Response : Leverage Modular Code across Scalable Platforms Mechatronics Design Tools Common Control Platform - Reduce Spare Parts Inventory Remote Machine Monitoring – Machine Performance
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Delivering Connected, Compliant, Competitive Solutions
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. 18 Fleet Monitoring Performance Analysis Diagnostics Repair inventory Improved Warranty Costs Service efficiencies Monetized Information Equipment Innovation The Connected Enterprise The OEM Business Imperative
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. COMMON SECURE NETWORK INFRASTRUCTURE OT IT... Standards, Academia, Industry Initiatives Collaboration To Realizing The Connected Enterprise
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. enhanced by the Internet of Things delivers transformational value in productivity and global competitiveness Faster Time to Market Improved Asset Utilization $ $ $ Lower Total Cost of Ownership Enterprise Risk Management THE CONNECTED ENTERPRISE I n n o v a t i o n 7
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