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POLTAVA AUTOMOBILE UNIT PLANT Quality, examined by time! Public Joint Stock Company.

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Presentation on theme: "POLTAVA AUTOMOBILE UNIT PLANT Quality, examined by time! Public Joint Stock Company."— Presentation transcript:

1 POLTAVA AUTOMOBILE UNIT PLANT Quality, examined by time! Public Joint Stock Company

2 Appeal to our partners After 70 years of operation Poltava Automobile Unit Plant became one of the largest producers of brakes for heavy trucks, buses, trailers and railway wagons in the CIS region. Our company is a part of AutoKrAZ holding, which is one of the world’s top 10 producers of heavy trucks. Poltava Automobile Unit Plant has strong production capacity for casting of any articles from non-ferrous metals in accordance to customer design. We propose co- operation to all companies interested in services of foundry and mechanical processing of non-ferrous articles. In this presentation we will provide more detailed information about our plant. We hope that Poltava Automobile Unit Plant will become reliable partner to your company. Andrian Litovtchenko Chief Executive Officer of Poltava Automobile Unit Plant

3 About our company 1945year of foundation of Poltava Automobile Unit Part 1996acquisition of the plant by AutoKrAZ holding 14.39 hathe total area of the plant’s territory 1300equipment units on the books of the company 917the number of full-time employees as of 01.07.2015 34%share of employees with high education More than 200 articles are produced by the plant 81%of goods produced by the plant is exported 150 toncasting capacity of Poltava Automobile Unit Plant a month 12000 & 4000 knock-down kits of cars and tractors respectively can be produced a month. ISO/TS 16949: 2009 the plant underwent two stages of certification by TUV SUD Management Service GmbH 5%of the total revenue was spent for purchase of new equipment in 2012-2014. Public Joint Stock Company Poltava Automobile Unit Plant is located in Poltava at Zenkovetska str, 57. The plant produces brakes for heavy trucks, buses, trailers and railway wagons, test benches, hydraulic auto parts and consumer goods.

4 About Ukraine $ 131 bnGDP of Ukraine in 20140.34%share of Ukraine in global economy in 2014 3.1%the average annual growth of Ukraine’s GDP in 2000-2014 $8668GDP per capita on purchasing power parity in 2014 99.6%literacy rate in Ukraine46%of school graduates go to college By ~160%devaluation of Ukrainian Hryvna to US Dollar during last two years EUR 205the average monthly wage in Ukraine’s industrial sector in June 2015 50%exports to GDP ratio for Ukraine in 2014 31%share of exports to European Union in foreign trade of Ukraine. $ 7.7 bnexports of engineering products from Ukraine in 2014 $2.2 bnexports of engineering products from Ukraine to European Union in 2014 Ukraine is the largest country of Central and Eastern Europe with 43mn population. In 2014 Ukraine signed Agreement on Association and Free Trade Zone with European Union.

5 About Poltava region 1.5 million peoplepopulation of Poltava region 3.8%share of Poltava region in Ukraine’s GDP (2013) By 20%rate of industrial production growth is 20% higher than on average in Ukraine. The largest industrial companies of the region AutoKrAZ, Kryukovka Wagon Building Plant, Poltava Turbomechanical Plant, Poltavamash, Electromotor Plant and others. 11 collegesare located in Poltava region, including Poltava Engineering College named after Y. Kondratyuk, the main talent foundry for engineering companies of the region. Poltava is a large industrial city in Central Ukraine with population of 300,000 people. Poltava province is the most developed industrial region of Central Ukraine. Poltava is located in the distance of 550 km from the nearest sea port and 750 km from the border with European Union (Poland). Poltava had the lowest crime rate among Ukrainian large cities in 2012 according to Forbes.

6 Energy prices for industrial consumers Ukraine vs. Europe Natural gas prices Electricity prices EUR/Kilowatt-hourEUR/cubic meter Low taxes and devaluation of local currency made Ukrainian tariffs on energy resources much lower than in European Union. For example natural gas prices for industrial consumers are 18% lower in Ukraine than in Germany, while electricity tariffs are 70% lower. Source: Eurostat, Ukraine State Service of Statistics

7 Our advantages ADVATAGES OF UKRAINEADVANTAGES OF OUR COMPANY High level of education of Ukraine’s population Huge experience in casting of non-ferrous articles Advantageous geographic location (Ukraine borders with EU and has sea ports) The plant has free capacities for execution of any orders (capacity – 150 ton castings a month) Lower cost of energy resources The plant is certified in accordance with ISO/TS 16949: 2009 Low labor costsThe company is able to use its own raw material or to work on tolling basis depending on client preference

8 Our infrastructure Types of productionFoundry, machine-assembly departments, electrotype hardening plant, stamping-and-molding shop, repair shop and tool room, and facilities for plastic and rubber processing. Total area of the territory 14.39 hectares Total area of premises30847 m²

9 Our infrastructure Machine-assembly departments

10 Our infrastructure Tool shop and press room

11 Thermal treatment and galvanization. Facilities for plastic and rubber processing. Equipment of thermal treatment and galvanization section 11 electric furnaces, 2 shot blasting camera, 2 shot blasting drums, washing machine, 2 crane girders; lines for the chemical oxidation of products of aluminum alloys, zinc plating, tin-plating of steel parts, electropolishing stainless steel. Equipment of plastic and rubber section hydraulic equipment for mixing and warming up of rubber compounds, 9 hydraulic presses for vulcanization, deflashing machines, bench drilling machines; 7 injection molding machines, 11 vertical injection molding machines, machine for crushing defective parts. Our company has a wide range of specialized equipment and qualified workers to perform the thermal treatment and galvanization of details, for the manufacture of rubber and plastic products. The area of the thermal treatment section is 540 sq. m., galvanization section - 2032 sq. m., the total area of the plastic and rubber processing section is 552 sq. m.

12 Foundry Compositions used in casting For die casting - АК12М2, АК7p, TSA4М1, for permanent- mould casting - АК5М2. Equipment of die casting section 5 coreless gas furnaces of 400kg capacity and two furnaces of 600kg capacity, 13 casting machines and CAT-0.25 furnaces, traveling crane, casting ladle, vibrating hopper, two hydraulic presses. Equipment of permanent- mould casting section 12 CAT-0.25 furnaces и 30 hydro permanent-mould casting machines of its own production, two toggle-crank presses, one belt-saw machine, four rough grinding machines and two belt polishing machines. Production capacity150 ton of casting a month. Number of employees in shift 46 employees. Poltava Automobile Unit Plant has the full complex of foundry equipment with computerized control. The plant has a separated foundry shop with the total area of 2880 sq. m. comprised of two sections: die casting and permanent-mould casting. Our company is able to cast any non-ferrous articles in accordance to customer design.

13 Foundry

14 Mechanical processing Our company has the full complex of equipment for mechanical processing of non-ferrous articles. The plant has a separate shop for mechanical processing with the total area of 2967sq. m. The mechanical processing shop includes 12 production lines. The total number of equipment equals 205 units, including 29 machines with computer numeric control, 108 units of special equipment and 51 units of universal equipment.

15 Samples of mechanical processing

16 CAPEX plan The company’s CAPEX plan includes purchase of new equipment to eliminate existing bottlenecks in production, first of all in the tool shop. Purchase of new equipment: Vibrobench (2015) Lathe machine OPTI D 460х1500х400V/3Ph made by Optimum Maschinen Germany GmbH (2015) Salt spray chamber (2016) Lathe machine with computer numerical control STYLE510 - 2 units (2016) Lathe machine with computer numerical control STYLE350 - 2 units (2017) Vertical milling machine with computer numerical control STYLEВТ-1000 (2018) Our company also plans repair and upgrade of two die casting machines in 2015 and upgrade of computer numeric control system and electric motor drives of lathe machines in 2015-2017.

17 Annex Products of Poltava Automobile Unit Plant

18 Brake Control Valves

19 Trailer Brake Control Valves

20 Air Preparation Systems


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