1. Standard Work Standard Work Combination Tables
Training Pack
Standard Work Standard Work Combination Tables
Introduce yourself and background. And use your own approach for leading into the presentation (eg linking the training to the team!) Interactive !

2. Aims and Objectives
Target Audience : Machine Operators, Team Leaders, Shift leaders,
Purpose of Module :To develop the practical ability to write and use Standard Work Combination Tables
Aims & Objectives :
Understanding of Standard Work Combination Tables
Ensure people can interpret Standard Work Combination Tables and be able to translate into effective management of their resources
Enable people to write and use Standard Work Combination Tables in continuous improvement activities

3. Current knowledge of Standard Work and it’s benefits
Introductions
Name
Department
Current knowledge of Standard Work and it’s benefits 1
Slide 2
Verbal 3
Flip Chart 4
Training
Matl. 5
Photo 6
Prepared Flip Chart

4. Standard Work Combination Table - Definition
The Standard Work Combination Table combines human movement and machine movement based on takt time and is used as a tool to determine the range of work and work sequence for which a team member is responsible.
Read through the definition.

5. Human work and Machine work
The key notion for the elimination of waste and the effective combination of work on the shopfloor is the separation of machine work and human work.
When we observe the work in which operators handle machinery, then that work can be classified into machine or human work.
Understanding the separation of human and machine work is the basis for understanding the interface between these two elements.
If operators are merely observing the machine working then this is the waste of “Waiting” and should be eliminated.

6. Human work
This refers to work that cannot be completed without human effort. For example,
picking up materials
putting materials onto a machine
operating the controls of a machine
manual slaving etc.

7. Machine work
This refers to work or incidental work that equipment, which has been started by human hand, automatically performs operations.
Milling
Auto riveting / bolting
Auto inspection (Hole probes)

8. Manual Automatic Walking Waiting Standard Symbols
The four basic symbols used in Standard work combination tables are:
Manual
Automatic
Walking
Waiting

9. HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLE
Manual Work
Takt
Time
Walk
Automatic Cycle
Wait

10. HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLETT 1
2,4
3,5
Returning to
the same process.

11. Part Number / Name 123ABC / Widget LH Manual Automatic Takt Time:162
Issue date
30/09/99
Part Number / Name
123ABC / Widget LH
STANDARDISED WORK COMBINATION TABLE
Manual
Automatic
Qty / shift:
Group Leader
Takt Time:162
Process
Machine and sub
assembly
Supervisor
Walking
Available time:480’
Cycle time
Waiting
Department: Machine
Prod/Engineer
WORK
SEQ’
TIME
OPERATION
OPERATING TIME IN MINUTES CT TT 5 15 25 35 45 55 65 75 85 95
105
115
125
135
145
155
MAN
AUTO
WALK 10 20 30 40 50 60 70 80 90
100
110
120
130
140
150
160 1
Select part A 2 5 3 2
Set into M/C 1 10 1 84 3
Start machine 2 4
Select part B 2 2 5
Set into jig 9 3 6
Select part C 2 3 7
Fit C to B 15 3 8
Set C/B to m/c 2 11 1 9
Start m/c 41 2 10
Remove A from m/c 1 5 3 11
Set A to jig 7 3 12
Remove C/B from m/c 5 3 13
Screw C/B to A 15 8 14
Check torque 2 15
Put in finished bin 2
Operator
Wait time
129
TOTALS 95
125 34 33

12. Standardised Work Process Sheet
Mug Tree
Coffee
Kettle
Fridge
Cutlery
Sugar
Table
Start
You are the owner of a café.
In order that you deliver consistent quality of product to your customers, and ensure that you staff work in a safe manner you have introduced Standardised Work for your product, a cup of coffee.
The work is mapped on a Standardised work process sheet.
There are 7 steps to production. Times are divided into working and walking.
Each OP has an OP sheet that describes in full detail the exact manner that it should be carried out, identifying all parts, tooling, process steps etc. These Op sheets are identified by the Op numbers.
(Click through the sheet explaining each step and how it is recorded on the process sheet)

13. Standardised Work Process Sheet
Mug Tree
Coffee
Kettle
Fridge
Cutlery
You are the owner of a café.
In order that you deliver consistent quality of product to your customers, and ensure that you staff work in a safe manner you have introduced Standardised Work for your product, a cup of coffee.
The work is mapped on a Standardised work process sheet.
There are 7 steps to production. Times are divided into working and walking.
Each OP has an OP sheet that describes in full detail the exact manner that it should be carried out, identifying all parts, tooling, process steps etc. These Op sheets are identified by the Op numbers.
(Click through the sheet explaining each step and how it is recorded on the process sheet)
Start
Sugar
Table

14. Standard Work Combination Table Course
Aim:
To enable you to leave the session able to use Standard Work Combination Tables in your area.
Get the audience to complete the course appraisal form.
Are you able? 1
Slide 2
Verbal 3
Flip Chart 4
Training
Matl. 5
Photo 6
Prepared Flip Chart