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Published byJeffry Hamilton Modified over 9 years ago
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Multi-Level Jobs in Vantage
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M1 – MTO Top Assembly P1 – Purchased Comp P2 – Purchased Comp P3 – Purchased Comp Buy Direct M2 – MTO Sub Assy Pull as Assy P2P1 M3 – MTO Sub Assy A1 – MTS Sub Assy P2 P1 M1 – MTO Top Assembly P1 – Purchased Comp P2 – Purchased Comp P3 – Purchased Comp Buy Direct M2 – MTO Sub Assy P2P1 M3 – MTO Sub Assy A1 – MTS Sub Assy M3 – MTO Sub Assy A1 – MTS Sub Assy P2 P1 STOCKSTOCK Job No. 1 (2 levels) Job No. 2 Make Direct to Job 1 Job No. 3 Make to stock ManufacturingPurchasing Purchase Orders Purchase To Stock Purchase Direct To Job
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WT/200 – Emergency Trolley 6100796 (Base Fabrication) 6100533 (Assembly Door) 6100789 (Drawer Fab) 2CAT056 (Castor) 2PLO29 (Tray) 6201301 (Front Panel) 620334 (Lock clip) 6201303 (Body Panel) 2SHMS002 (MS sheet 0.9x3x5) 2SHMS031 (MS sheet 2.0x3x1.5) Level 0 Level 2 Level 1 Sub Assembly Manufactured component Manufactured component Manufactured component Purchased
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Sales Order Demand 10 Cabinets KANBANSTOCKKANBANSTOCK Job Number 1 Assembly 0 Cabinet Assembly 1 Carcase Assembly 2 Door Assembly Demand Multi Level Jobs (Product marked as Make to Order) Tube Cell Sheet Cell RAWMATERIALSRAWMATERIALS Purchase components Cabinet Cell
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WT/200 Emergency Trolley 6100796 (Drawer Fab ) 6100533 (Assembly Door) 6100789 (Base Fabrication) 2CAT056 (Castor) 2PLO29 (Tray) 6201301 (Front Panel) 620334 (Lock clip) 6201303 (Body Panel) 2SHMS031 (MS sheet 2.0x3x1.5) Sales Order Qty 10 Job 1 Job 2 Job 3 Disadvantages Not How You Operate Job 2 not linked to Sales order 3 Jobs to manage/Schedule ETC Does not include Kanban
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Kanban / Work Orderless Supply From Sheet & Tube Cell WT/200 Emergency Trolley 6100796 (Drawer Fab ) 6100533 (Assembly Door) 6100789 (Base Fabrication) 2CAT056 (Castor) 2PLO29 (Tray) 6201301 (Front Panel) 620334 (Lock clip) 6201303 (Body Panel) 2SHMS031 (MS sheet 2.0x3x1.5) Sales Order Qty 10 Job 1
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Rotor Set Example
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Single Level Jobs (All Assemblies marked as Make to Stock) Sales Order Demand 10 Rotor Sets STOCK Demand Job Number 1 Rotor Set Supply Demand Job Number 2 Male Rotor Supply Job Number 3 Female Rotor Supply Demand Advantages Separate Route Cards Materials Tied to Correct Levels Can sell as separate items Rotor Sets Males Females Disadvantages No Sales order – Work Pegging / Links 3 Separate Jobs to manage 3 Separate Jobs to Schedule Move ETC Sets are not tied together Males & Female Rotors have To be processed through Stores
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Sales Order Demand 10 Rotor Sets STOCK Demand Job Number 1 Rotor Set Supply Job Number 2 Male Rotor Supply Job Number 3 Female Rotor Supply Demand Advantages Separate Route Cards Materials Tied to Correct Levels Can sell as separate items Rotor Sets Males Females Sets are tied together Males & Female Rotors do not go through Stores Disadvantages No Sales order – Work Pegging / Links 3 Separate Jobs to manage 3 Separate Jobs to Schedule Move etc. Single Level Jobs (All Assemblies marked as Make to Order)
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Sales Order Demand 10 Rotor Sets STOCK Demand Job Number 1 Assembly 0 Rotor Set Supply Assembly 1 Male Rotor Assembly 2 Female Rotor Demand Multi Level Jobs (All Assemblies marked as Pull As Assembly) Advantages Separate Route Cards Materials Tied to Correct Levels Can sell as separate items Rotor Sets Males Females Sets are tied together Males & Female Rotors do not go through Stores Single Job to manage, schedule, move etc. Disadvantages No Sales order – Work Pegging / Links
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Sales Order Demand 10 Sets of rotors STOCK Job Number 1 Assembly 0 Rotor Set Assembly 1 Male Rotor Assembly 2 Female Rotor Demand Multi Level Jobs (Rotor Set marked as Pull Make to Order) Advantages Separate Route Cards Materials Tied to Correct Levels Can sell as separate items Rotor Sets Males Females Sets are tied together Males & Female Rotors do not go through Stores Single Job to manage, schedule, move etc. SO pegged to WO Disadvantages None
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