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Programmable Power Relay Mid-semester presentation
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Introduction What’s the PPR supposed to do? Control device power using schedule Prevent schedule tampering Minimize need for user input after schedule is set +
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Problem Current power strips have few features o No programmable timing schedule o No interactive user interface Few methods to exercise parental control over electronic devices.
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Solution "Smart" power strip with enhanced features o Programmable Timing Schedule for AC-switching o PC software application Parents will have ability to limit video game console use Automation and security are possible target markets
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Technical Constraints Real Time Clock o Must operate at all times, under all power conditions Timing Schedule Accuracy o Must include Years, Months, Days, Hours, Minutes, Seconds User Interface o PC is required to operate Internal Power Supply o Must supply power to internals from 120VAC Switching Power Rating o Must operate up to 120VAC at 15A (NEMA 5-15 Standard) [1]
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Practical Constraints
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Health and Safety Must conform to Underwriters Laboratories (UL) standards for safety o UL 758 standard for appliance wiring material o Within the UL 758 Construction Performance Thermal and Chemical property tests Electrical and Flame properties Manufacturing Labeling Production [2]
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Economic Must be manufactured for less than $50 o Retail at ~$100 o Comparable products retail from $40 to $90 o Must be able to compete at a reasonable price [3], [4] Isolé® IDP-3050 Plug Load Control Smart Strip Power Strip
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Technical Approach
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User Interface ApproachProsCons Computer Based Programming Software Cheap Easy to navigate Upgradeable Requires programming cable Onboard LCD and Keypad Independent Limited resolution Requires additional power Expensive
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Battery Backup ApproachProsCons LTC690 μProcessor Supervisor IC Effective battery switchover during loss of primary power. Low current pass-through rating Unnecessary features Powers entire μProcessor on battery backup TPS2111 Power Multiplexer IC High current pass-through (1A). Powers entire μProcessor on battery backup Relies on voltage thresholds when switching between power supplies DS1307 - Real Time Clock Calendar IC Built in low power draw battery backup dock Only powers RTCC IC Redundant design
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Microprocessor ApproachProsCons PIC24FJ64GA002 Inexpensive Onboard Real Time Clock and Calendar Unneeded features No method for powering just the RTCC off of a battery backup. Inefficient - 4.1mA at 3.3v running at 4Mhz PIC18F2420 Streamline features Small device footprint Efficient - 1.3mA at 3.3v running at 4MhZ Expensive
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Power Switching ApproachProsCons BTA140-600 TRIAC Solid State Inexpensive Small footprint Requires a heatsink Requires optoisolator T90N5D12 Relay Simple installation Expensive Noisy Large
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Power Supply ApproachProsCons Transformer + Diode Bridge combination Proven design Multiple parts Weight Expensive BP5063-5 AC/DC Converter Compact package Inexpensive
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Schedule DateDeliverablesProject 9/8Problem Statement - FinalOrder Parts - PIC(s), USB-to-RS232, TRIAC 9/15Design Constraint - Draft Parts Arrive - Start Breadboarding. Design test program to cycle hardware. 9/22Design Constraint - Final Extended Breadboarding/Prototyping. Begin Schematic design 9/29Midterm PresentationsContinue working on hardware prototype 10/6Midterm PresentationsContinue working on hardware prototype 10/13TBAFinalize Hardware 10/20TBA Develop software breakdown and begin coding PC software interface 10/28 Progress Review / Approach DraftContinue software development 11/3Approach - FinalFinish software 11/10 Executive Summary Overview - DraftDebugging 11/17Evaluation - DraftDebugging 11/24TBADebugging 12/1TBAFinal Project due
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References [1] Powercords Online, "IDC Plugs - Standards," [Online]. Availible http://www.powercords.co.uk/standard.htm [2] "Appliance Wiring Material, UL 758." Underwriters Laboratories. http://ulstandardsinfonet.ul.com/scopes/0758.html. Accessed September 16, 2008. [3] “Isolé® IDP-3050 Plug Load Control.” WattStopper. http://www.wattstopper.com/products/details.html?id=74&category=122&type=Co mmercial. Accessed August 27, 2008.http://www.wattstopper.com/products/details.html?id=74&category=122&type=Co mmercial [4] “Bits Energy Saving Smart Strips.” Bits Limited. http://catalog.bitsltd.us/power_strips/. Accessed August 27, 2008.http://catalog.bitsltd.us/power_strips/
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