1. Introduction to Manufacturing Processes

2. Types of Processes Primary Manufacturing Processes –Raw materials to useable material –Raw materials are renewable or exhaustible Secondary Manufacturing Processes –Create products from primary product

3. Input Process Output Feedback Manufacturing Process

4. Materials Ceramics, metals, and plastics are well- suited to manufacturing. Their properties determine the process for which they are best suited.

5. The World of Materials Organic Materials Inorganic Materials SolidLiquidGas Engineering (Industrial) Materials Non- Engineering Materials PolymericMetallic Ceramic

6. Composite Video

7. Selecting Materials Internal Structure Types of atoms Bonds between atoms Molecular structure Property Physical Mechanical Chemical Thermal Electrical – Magnetic Acoustical Optical Conditions Chemicals Radiation Mechanical Loads Thermal Electromagnetic Fields Sonic Forces

8. Casting and Molding

9. Casting and Molding Videos

10. Separating Involves the removal of material Also referred to as the subtractive process Includes two types of processes –Chip Forming –Non-Chip Forming

11. Separating Videos

12. Joining Also referred to as the additive process Materials added in layers to build a finished part Examples –Welding –Gluing –Soldering –Prototyping

13. Forming Uses force to cause a material to permanently take a shape Changes some of the material properties

14. Forming Videos

15. Finishing May be completed before or after assembly Used primarily to protect a product from various conditions Also used to enhance a product’s appearance

16. Finishing – Deburring Methods include filing, scraping, and trimming Considerations include actual requirements regarding work piece specifications, production quantities, and cost

17. Finishing – Cleaning Involves the process of removing unwanted material from work pieces Techniques include –Alkaline cleaning –Electrolitic cleaning –Solvent cleaning –Vapor degreasing –Acid cleaning –Abrasive blasting –Abrasive wheels

18. Finishing – Coating Involves a material being applied to a work piece May be mechanical, electrolytic, or conversion

19. Finishing – Assembling Involves putting parts together May be temporary or permanent Includes bonding and mechanical fastening

20. Finishing – Conditioning Refers to changing the physical or mechanical properties of a material Includes thermal, chemical, and mechanical

21. Image Resources Custompart.net. (2008). Tutorials. Retrieved February 1, 2008, from http://www.custompartnet.com/wu/InjectionMolding Microsoft, Inc. (2008). Clip art. Retrieved February 13, 2008, from http://office.microsoft.com/en- us/clipart/default.aspx Society of Manufacturing Engineers (Producer). (2010). Forging. Available from the Society of Manufacturing Engineers, One SME Drive: Dearborn, Michigan 48121. The ABB Group. (2008). Photo gallery. Retrieved June 5, 2008, from http://www.abb.com