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Kerstin Forrester, President May 25, 2004. IMPROVEMENT EFFORTS Pathways participants – Lean Manufacturing –Sponsored by ONR, BIW, MEP Assessed all facets.

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Presentation on theme: "Kerstin Forrester, President May 25, 2004. IMPROVEMENT EFFORTS Pathways participants – Lean Manufacturing –Sponsored by ONR, BIW, MEP Assessed all facets."— Presentation transcript:

1 Kerstin Forrester, President May 25, 2004

2 IMPROVEMENT EFFORTS Pathways participants – Lean Manufacturing –Sponsored by ONR, BIW, MEP Assessed all facets of company –Order processing –Customer service –Manufacturing Processes Received training grant from ONR Massachusetts Workforce Training Grant

3 MEP Training Lean Principles Value Stream Mapping 5-S Set-up reduction (SMED) Continuous Improvement Team Building QMS => ISO compliant

4 Cost Reductions Material costs reduced by 28% Rejections & reworks reduced 5% Productivity improved 60% vs. early 1999 Break-even sales reduced by 25%

5 METRICFY 2000TARGET CURRENT ON TIME SHIPMENT 85%>98%94% QUALITY AT FIRST PASS 92%98% LEAD TIME 6 – 8 wks1 – 3 wks2 – 4 wks PRODUCTIVITY $56$110$84


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