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P13026: Portable Ventilator
Team Leader: Daniel Fenton Kennedy Kong Marie Revekant David Engell Eric Welch Derek Zielinski Chris Freeman Melissa Harrison Ryan Muckel Roberto Castillo Zavala
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Overview Project Summary Customer Needs Engineering Specifications
Market Comparison HOQ/ QFD Relationship Diagram System Block Diagram Functional Decomposition Component Breakdown PUGH Matrix’s Risk Assessment Benchmarking Market EMT Products Proposed Packaging Designs
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Project Summary
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Project Scope Who: Customer Jeff Gutterman Roman Press Faculty Mentor
Team Composition 3 Mechanical Engineers 2 Electrical Engineers 2 Computer Engineers 1 Industrial Engineer 1 Industrial Designer 1 Business Guru Customer Jeff Gutterman Roman Press Faculty Mentor Edward Hanzlik What: Project Objective: Redesign the Mediresp III update technical components and packaging to be contemporary. When: How much: Market Release: 2015 (18 – 24 months) Budget: $1000
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Current Product- Mediresp III
Provide positive pressure ventilation 4 modes: CMV (constant mandatory ventilation) Assist CPR Manual Large and heavy 2-4 hour battery life FDA approval Patented Contains BVM backup
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Proposed Redesign Updates:
Electronic controls (decrease size/more options) Smaller pump Reliable and smaller battery Additions: Ability to monitor and record vitals Pulse oximeter feedback Voice alerts/instructions Carbon dioxide sensor
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Customer needs
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Engineering Specifications
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Current Market Comparison
Gas Operated Products Compressor Products Specification Number Specification Unit of Measure Target Value S1 Volume Control Liters S2 Breathing Rate BPM, Breaths per Minute 4 -15 8 -25 5 - 40 S3 Peak Flow Liter/Min 8 - 35 5 - 60 S4 Air Assist Senitivity cm H20 - S5 High Pressure Alarm 60 up to 100 S6 DC Input Volts 6 - 16 S7 DC Internal Battery 12 S8 Battery Operation Time Hours 2 3 - 5 S9 Elasped Time Meter S10 Pump Life 8000 S11 Secondary Pressure Relief 75 S12 Timed Backup BPM Seconds S13 Blood Oxygen Level % S14 Expiration CO2 S15 Operational Temperature Degrees Fahrenheit 0 -120 S16 Dimensions S17 Weight Kg ~ .5 4 - 8 S18 Drop Height Feet 4
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HOQ/ QFD Relationship Diagram
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System Block Diagram
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Functional Decomposition
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Top Level Functions
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Provide Power Functions
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Assist User Functions
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Circulate Air Functions
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Monitor physiological Data Functions
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Component Breakdown
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Resistance to Environmental Effects
Battery PUGH Matrix Option #1 Option #2 Option #3 Option #4 Option #5 Lead Acid Li-Ion NiMH NiCd Li-Ion Polymer Selection Criteria Score Cost - Weight + Physical Durability Resistance to Environmental Effects Size Charging Rate Lifetime Efficiency Charge Loss Sum +'s 6 3 2 Sum 0's 9 1 4 Sum -'s Net Score Rank 5
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Sheet Metal (Reference)
Housing PUGH Matrix Option #1 Option #2 Option #3 Option #4 Sheet Metal (Reference) Wood Plastic Composite Material Selection Criteria Score Cost + - Weight Durability Water Proofing Ease of Construction Time Commitments of Construction Sum +'s 2 4 3 Sum -'s Sum 0's 6 1 Net Score -1 Rank
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Mass Flow sensor Pugh matrix
Selection Criteria Option 1 (Original) Option 2 Option 3 Option 4 (Honeywell) AWM2300V (Honeywell) AWM2100V Sensirion TSI Incorporated Score Weight - Cost + Physical Durability Accuracy Range Operating Temperature Size Sum +'s 2 3 Sum 0's 8 5 Sum -'s 1 Net Score -1 Rank
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Pressure sensor Pugh matrix
Selection Criteria Option 1 (Original) Option 2 Option 3 Option 4 136PC01G2 (Honeywell) Honeywell Models 4525DO-SS5AI015AP (MS) NPP-301 (GE) Score Cost + - Physical Durability Accuracy Operating Temperature Size Pressure Range Sum +'s Sum 0's 6 2 1 Sum -'s Net Score -1 Rank 3
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Co2 sensor pugh matrix Selection Criteria Option 1 Option 2
Hanwai MG811 GE-Sensing T6615 Score Weight Cost + - Physical Durability Environmental Durability Accuracy Operating Temperature Measurement Range Implementation Size Sum +'s Sum 0's 3 4 Sum -'s 1 Net Score -3 -1 Rank 2
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Resistance to Environment
Pump pugh matrix Option #1 Option #2 Option #3 Option #4 Diaphragm Articulated Piston Rotary Vane Centrifugal Selection Criteria Score Puslation - Pump Life Resistance to Environment Durability Weight Cost DC Input Sum +'s Sum 0's 7 5 3 Sum -'s 2 4 Net Score -2 -4 Rank 1
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Control system pugh matrix
Option #1(Original) Option #2 Option #3 Option #4 Selection Criteria Analog Circuit (PCB) Freedom KL25Z KWIKSTIK-K40 K60 Score Cost + - Weight Physical Durability Resistance to Environmental Effects Size Flash Memory RAM Memory # of Pins Processor Speed Sum +'s 6 5 Sum 0's 4 3 Sum -'s 1 Net Score Rank 2
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Controls Option Selection
Control Pugh Matrix Controls Option Selection Option #1 Option #2 Option #3 Option #4 Option #5 knobs touch screen buttons dials auditory controls Selection Criteria Score Cost - Weight Physical Durability + Size functionality user feedback fail safe Sum +'s 1 3 Sum -'s 5 2 4 Sum 0's 7 Net Score -4 -2 -1 Rank
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User interface pugh Matrix
User Interface Option Selection Option #1 Option #2 Option #3 Option #4 LCD LED Analog e-ink Selection Criteria Score Cost - + Weight Physical Durability Size Functionality Definition power usage Response Time Sum +'s 1 4 Sum -'s 3 2 Sum 0's 8 Net Score -2 Rank
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Risk Assessment
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Benchmarking
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Customers First Responders: EMT, Firefighters Hospitals Home Care
Cancer and respiratory problem patients Nursing Home Individual Volunteers assisting in response activities
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Customer Psychographics
Customers wants to transport a critical ill or injured patient in an array of situations in compliance with the ABCs of intensive care and collecting and sharing data efficiently. The situations could be defined as: Safe intra-hospital transport From the hospital to home care From an accident location the closest medical center
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Market Trends Market for portable ventilator: 2009: $1.2 billion
Categories of markets: Alternate care Critical care Home Care Transport
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Portable Ventilator Market Leaders
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Other Participants
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Pneupac® paraPA by Smiths Medical
CAREvent by O-Two Medical Technologies In. Autovent 4000 W/CPAP by Progressive MEd
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Current Ventilators for emt’s Cont’d
*cmH2O" refers to is the number of centimeters in height that the pressure of the air will push a column of water to **Continuous positive airway pressure (CPAP) is a machine that helps a person who has obstructive sleep apnea (OSA) breathe more easily during sleep. At room temperature with settings of 10 BPM with settings of 10 BPM and 600 ml Tidal Volume
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Current Ventilators for emt’s Cont’d
MCV100 by Allied Healthcare Products Inc. Impact 745 Eagle Unit-Vent Eagle by Impact
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Current Ventilators for emt’s Cont’d
*cmH2O" refers to is the number of centimeters in height that the pressure of the air will push a column of water to **Continuous positive airway pressure (CPAP) is a machine that helps a person who has obstructive sleep apnea (OSA) breathe more easily during sleep. At room temperature with settings of 10 BPM with settings of 10 BPM and 600 ml Tidal Volume
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Proposed Packaging Designs
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Questions
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