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1 John Heaton ® Patented GB2475143 Profit through innovation.

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Presentation on theme: "1 John Heaton ® Patented GB2475143 Profit through innovation."— Presentation transcript:

1 1 John Heaton ® Patented GB2475143 Profit through innovation

2 2 What is it How is it better or different Role of Innovation collaboration in our plans ®®

3 3 Profit through innovation A retro fit system that uses water to foam the polymer in the nozzle during the injection moulding process. ®

4 4 Profit through innovation Reduces weight and polymer cost in the moulded item Reduces cycle times and energy consumption. Reduced plastic weights into waste streams and landfill. ® Benefits

5 5 Profit through innovation ® How is it better or different ?

6 6 Profit through innovation ® Produces foam in the nozzle only, one shot at a time and only when the machine is running. Material within the hopper and barrel remain virgin. Uses only tap water as the blowing agent. No contamination by the blowing agent – maintains recyclability. Low cost true retro fit system- easy to install, operate and transfer to other moulding machines. Uses existing moulds no changes or mods needed

7 7 Profit through innovation ® Streamoulding® weight saving. Kitchen Utensil Handle Solid PP5%10%30% Shot weight (gms)2523.722.517.5 Cycle time (secs)11086 Parts/hr3342 KW /part0.310.190.160.15 KW saving/partN/A0.120.150.16 % energy savingN/A38%48%51% % cycle time savingN/A21% Source: The R & D Factory Ltd

8 8 Profit through innovation ® -30%

9 9 Profit through innovation ® -21%

10 10 Profit through innovation ® Source: Swansea University Welsh Composites Centre Av Sample weight(gms)24.823.723.122.119.617.2 Weight change0-4%-7%-11%-21%-30% Strength Change0+5%+1%-10%-38%-53% Stiffness Change0+5% -11%-21%-24% Strength/weight ratio1+10%+8%+1%-22%-32% Stiffness/weight ratio1+10%+19%+11%-1%-14%

11 11 Profit through innovation What are the plans ? ®

12 12 Profit through innovation 1.Market and sell the streamoulding® equipment in the UK and overseas to injection moulding companies. 2.Consider exclusivity deals in selected market segments. 3.Engage with major retailers to create commercial interest and demand pull in their supply chains. 4.Set up Sales and Service partnerships with companies to create the required technical sales and support infrastructure. ®

13 13 Profit through innovation Develop the use of the technology for extrusion. (Queens University/Industrial Sponsor) Streamoulding of PVC ( Loughborough University) Investigate the potential of Streamoulding® of mixed plastic waste and biomass materials( Early discussions with Exeter University). Set up a project to explore the Streamoulding® of composites( Welsh Composite Centre @Swansea University) ® Further Technical Developments/Collaborations

14 14 Profit through innovation Thanks for your attention “It is amazing what you can accomplish if you do not care who gets the credit” (Harry S Truman) ® Technical Commercial Peter Woodworth 07525 987230 John Heaton 07765 403284 E mail peter@rndfactory.co.uk E mail: john@rndfactory.co.ukpeter@rndfactory.co.ukjohn@rndfactory.co.uk Office:01264 811736 Website: www.rndfactory.co.ukwww.rndfactory.co.uk


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