1. The Next Generation in Mobile Crushing
Powerscreen 1500 Maxtrak
The Next Generation in Mobile Crushing

2. Contents Maxtrak Range Product Overview Applications Key Features
Cone Crusher
Engine
Plant Control
Options

3. Powerscreen® Cone Crusher Range
1000 Maxtrak
1000 Automax
M. Capacity 230 tph W: 31,800kg
TL: 14.5m WL: 14.5m
TH: 3.45m TW: 2.8m
1000SR
1000 Automax + after screen & recirc
M. Capacity 230 tph W: 38,500kg
TL: 17.2m WL: 17.4m
TH: 3.45m TW: 3.1m
1300 Maxtrak
1300 Automax Cone
M. Capacity 350 tph W: 46,300kg
TL: 15.3m WL: 15.4m
TH: 3.8m TW: 3m
1500 Maxtrak
1500 Automax Cone
M. Capacity 950tph W: 92,000kg*
TL: 21.9m* WL: 24.3m
TH: 3.8m* TW: 3.5m*
* Feed conveyor, feed box & divert chute transported separately

4. 1500 Maxtrak One of largest mobile machines on the market
The plant can accept an all-in feed up to 320mm from a primary crusher to produce up to 950 tph (1047 US tph) of aggregate or mineral. Utilising the second generation improved Terex® Automax cone crusher technology, operators benefit from hydraulic overload protection, hydraulic crusher setting adjustment, excellent product shape and a high reduction ratio.
Further customer benefits include a highly efficient crusher direct drive system, large feed hopper complete with metal detector and contaminated material purge facility.

5. 1500 Maxtrak

6. 1500 Maxtrak: Applications
Segment: Larger end users &
operators in the quarrying, mining sectors
Application: Working standalone as a
primary crusher or within a crushing spread as secondary or tertiary crusher
Work Environment: Large quarries, mines, aggregate production & road building

7. 1500 Maxtrak: Key Features Throughput of up to 950 tph (1050 US tph)
Can accept an all in feed of up to 320mm depending upon configuration
High capacity low feed in height hopper with folding sides, liners & crash box :
3.82m door up
3.21m door down
High reduction ratio
Hydraulic crusher setting
Cone overload protection
Metal detector contaminated material purge facility
Cone feed box level control to maintain choke feeding
High capacity heavy duty product conveyor

8. 1500 Maxtrak: Cone Crusher Updated Terex 1500 Cone chamber Coarse:
Max feed size – 320mm
Max recommended CSS – 64mm
Min recommended CSS – 35mm
Fine option:
Max feed size – 150mm
Max recommended CSS – 45mm
Min recommended CSS – 24mm
Cone Control integrated into the Plant Control Panel & PLC

9. 1500 Maxtrak: Engine
Caterpillar C18 Tier III ACERT six cylinders, four stroke, direct injection
Fuel tank capacity:
1000 L (220 G) - More than sufficient to run a 12 hour shift L/hr depending on CSS and rock type
(11-17 G/hr.) Up to 10 tonnes tons of crushed product per litre of fuel consumed (45 tons/G)
630Hp (470kW) at 1800rpm
Crusher Drive – direct drive via wedge belts
Hydraulic belt tensioning system (as standard)
Complete power pack lowers hydraulically to ease belt replacement
Clutch - PT Tech wet clutch (HPTO14VG)
Adjust CSS instantly whilst crushing

10. 1500 Maxtrak: Plant Controls
Crusher control is fully integrated into the plant PLC control system.
Ability to run crusher at optimised power & pressure settings.

11. 1500 Maxtrak: Plant Controls
Enabling crusher-setting changes to be made easily and simply on the fly and also allows the user to calibrate and monitor manganese wear:
Full PLC control system
320 x 240 pixel backlit screen
Complete pictorial user controls
Multi-function backlit menu buttons
High definition screen
Full system diagnostics
A navigation wheel is fitted onto the control system to operate all of the plant functions including:
Engine speed
Feeder (start/stop/speed)
Product conveyor (start/stop)
Cone (start/stop)
Metal purge sequence
Crusher control
Plant diagnostics

12. 1500 Maxtrak: Options
Hydraulic water pump –to provide high pressure water supply to the spray bars
Radio remote control - complete with integrated tracking functions and plant stop button. Remote can also be used to:
Start/stop feeder
Start metal purge sequence
Crusher camera -provides a remote view from above the cone so that the operator can see if the cone is choke fed without having to climb up onto the feed conveyor catwalk
Product conveyor belt weigher

13. 1500 Maxtrak: In Action

14. Powerscreen 1500 Maxtrak: Case Study 1 – Gloucester, UK
Medium Hard Limestone
Primary Powerscreen XA750 CSS = 200mm (8”)
1500 Maxtrak CSS = 38mm (1 ½”)
Moisture content 6%
Tonnage 720tph
75mm + = 5%
0 to 75mm = 95%

15. Powerscreen 1500 Maxtrak: Case Study 2 – Aberdeen, Scotland
Granite
Primary Metso LT125 CSS = 180mm (7”)
1500 Maxtrak CSS = 50mm (2”)
Moisture content 6%
Tonnage 820tph
80 to 125mm = 3%
63 to 80mm = 7%
40 to 63mm = 26%
0 to 40mm = 64%

16. Powerscreen® Crusher Range
Jaw Crushers
XA750
Metrotrak
Metrotrak HA
X400S Range
1180 Premiertrak
Cone Crushers
1000 Maxtrak
1000SR
1300 Maxtrak
1500 Maxtrak
Impact Crushers
XH250
XH320
XH320SR
XH500
XH500SR
VSI Crusher
XV350

17. Powerscreen® Screen Range
H Range Horizontal Screens
H6203
H6203R
H5163
H5163R
Warrior Heavy Duty Incline Screens
Warrior 800
Warrior 1400
Warrior 1800
Warrior 2400
Chieftain Incline Screens
Chieftain 400
Chieftain 600
Chieftain 1400
Chieftain & 3 Deck
Chieftain 2100X 2 & 3 Deck
Chieftain 2100X Bivitec
Chieftain 2400
Washing Screens
Commander 1400 Rinser
Static Range
Trident Range Chieftain 1400 Rinser
Chieftain 1700 Rinser
Chieftain 2100X Rinser
Finesmaster 60 Compact
Finesmaster X Compact
Finesmaster Compact
Powerscrub 120R
Powerscrub 200
MKII Rinser
Trident Range
Aggwash

18. 1500 Maxtrak: Customer Support
Powerscreen provide their customers with excellent Customer Support via their global network of dealers, which ensures there is a local dealer near you.
Sales / Parts / Servicing / Warranty / Finance

19. Support by Powerscreen Dealer Network

20. 1500 Maxtrak: Customer Support
Trained Sales & Service Staff
Sales staff are trained on all our crushing & screening products to ensure you
get the right machines for your application - giving you the volume, shape and
size of end product you need.
Our trained and skilled service engineers will help maximise your efficiency, resolving
issues in the field to minimise downtime.
Parts: right part, right price, right time
To maximise productivity we stock a wide range of crushing & screening wear and
general parts. These genuine, high quality parts are engineered to last and designed
specifically for your machines.

21.
The material in this document is for information only and is subject to change without notice. Powerscreen assumes no liability from errors or omissions in this document, or from the use of the information contained herein. Due to continual product development we reserve the right to change specifications without notice. Product performance figures given in this brochure are for guidance purposes only. This information does not constitute an expressed or implied warranty or guarantee, but shows test examples provided by dealers. These results will vary depending on feed material gradings, mesh sizes, feed source and types of material being processed. Photographs are for illustrative purposes only. Some or all of the machines in the illustrations may be fitted with optional extras. Please check with your dealer for details on optional extras.
Powerscreen® is a registered trademark of Terex GB Limited in the United States of America and many other countries. Copyright Terex GB Limited 2010.