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Prototype Wind Turbine Presentation by – Anthony Benasco Brody Holloway Hulon Reid Advisors – Dr. Cris Koutsougeras Dr. Junkun Ma Senior Design Teacher – Dr. Cris Koutsougeras Class- ET 494 Senior Design
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Vertical Wind Turbine Clean Alternative Energy Sustainability Center Introduction
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Design an efficient prototype Vertical Wind Turbine Convert kinetic (mechanical) energy electrical energy Design Mechanical Airfoil System with Wind Direction Indicator Produce efficient power source Objectives
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Air Foils - Wind Power Generation Cam System - Controls Air Foil Movement Drive System - Adjusts RPM Electronic System - Controls Wind Turbine Functionality Generator - Conversion to Usable Energy Weather Vane – Specifies Wind Direction to System Components
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Vertical Wind Turbine Initial Design
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Airfoil Design Modification Louver System
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CAM Design with Displacement Diagram
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We will use a Vehicle Axle for the shaft that is attached to the Air Foils and driving sprocket. Length = 92 in, Diameter = 3 in Required shaft Diameter (D) = Sqrt[2.94 (Kt*V*N) / Sn’] Kt = Stress Factor, V= Shear Force, N = Max Stress Component D = Sqrt[2.94(2*10.58*361.43) / 11250 = 1.414 inch Shaft Design
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Chain And Sprocket Design No. 80 Chain, 1 inch pitch Length = 100 pitches, 100 inch Chain Center Distance = 30.26 inch (Maximum) Sprockets = Large, 59 teeth, D = 18.789 Small, 17 teeth, D = 5.442 Input RPM @ 3 MPH = 38 RPM (Estimated) Output RPM = 130 Minimum, 2500 Maximum Drive Design
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COMSOL Model
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Cost and Weight Estimations
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Platform – 3 ft. for components ; 2 ft. overhang for alternator, chain, shaft and sprocket Forces in x-direction: F(x) = 0 Forces in y-direction: F (y) = 0 = -R1 – R2 +270lbs+30lbs Moment of Bending: M(a) = 0 = (270)(1.5ft) + (30)(5ft) - R2(3ft) R2 = (555)/ (3ft) = 185 lbs. R1 = 115 lbs. Determining Reaction Forces on Platform
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To design a potentially more efficient prototype vertical wind turbine Capable of withstanding 130+ mph winds Continuous adjustment to the wind direction for maximum performance Design of a fail-safe system for extreme, harsh conditions Supplemental teaching resource for future engineering students Goals
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2/24/13 COMSOL Simulation Completed 3/10/13 Shaft Machined and Fabricated 3/24/13 Air Foils Fabricated 4/7/13 Cam System Built 4/21/13 Install Electrical Components and Test 5/5/13 Project Completed Deliverables
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