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Contract Setup Accuracy Project 0307-10-001 Black Belt: Rob Vaughn Week 2 Presentation Define and Measure Phase
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2 Background – Current Process n e-IKON platform facilitates the auto-creation of a service contract (setup) by the IBS Sales person at time of new equipment sale. n Auto-creation processing referred as OSO. n Non-OSO processing (Order Management) requires Manual creation of Service Contract. n Approximate time for processing Service Contract in OSO model is 20 min. n Currently 44% of contracts set up manually (OM)**, not through OSO processing. n 21 personnel in Contract Setup function.
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3 Project Definition n Problem Statement: 44% of contracts required to be set up manually, 56% via Oracle Sales Online capability. 21 FTE performing Contract Processing(Cent and SE). On-line processing approx. 20 min. per contract, Manual set-up in excess of 45 min. per contract. n Project Definition: Reduce number of contracts requiring manual set up from 44% to 20%. Project Benefits: Reduction in labor costs of 6 Contract setup personnel - $192k/yr. Current backlog of manual processing, reduced overtime labor. Improved customer satisfaction with timely billing and application entitlements.
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4 Project Definition, Cont’d n Financial Benefits: 44% to 20% manual set up service contracts, reduction of 6 FTE, $192k plus OT labor. Reduction in credits processed for Time & Material charges generated during timeframe contract is inactive – not developed yet. n Project Metric “Y”: Strategic Goals: Improved customer satisfaction, reduced costs. Y = # of contracts set up manually, reduce #. n Defect Definition: Manually set up contract. n Leveragability: Project currently applicable to “live e-IKON” regions Cent and SE. Leveragability to all Regions going forward, cost avoidance.
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5 Project Team n Black Belt – Rob Vaughn n Champion – Debbie Kok, Jim Morrissey n Financial Analyst – Gary Milliren n Process Owner – Debbie Kok n Team Members: two teams Houston and Duluth e-IKON Sales – Karl Lamb e-IKON Orders Management – Michelle Craft/Tracy Carter e-IKON Contracts – Sue Knight, Jan Chisholm, Donna Estes, Kyle Hannah, Angie Adame Sales – Bryant Young, Howard Warteman Master Black Belt – Bob Conrad, Six Sigma Academy
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6 SIPOC
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7 Current DPMO
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8 DPMO baseline Z n Current Process Capability: as measured in sample size of 105 daily % defects (manual contracts), both Hou and Atl combined consists of: n Mean –.433 n St dev –.197 n DPMO – 809,524 n Equates to an initial Z value of -.875 n Hou and Atl capability is similar
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9 Process Map (hi-level)
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10 Process Map - detail
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11 OSO Criteria
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12 Measurement System Analysis n Not complete n Plan – Defect Decision (OSO or Manual) at time of Processing initial request n 3 Sales Personnel, process 30 sample orders, Repeat n Attribute characteristic known (Manual or OSO) n 30 sample orders = 15 OSO, 15 Manual n 15 Manual = 5 ea from 3 categories
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13 Data Collection/Sampling
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14 Current Voice of Process
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15 Project Issues – next steps n Initiate Data Collection on X’s (Source/Categories of why manual and #’s) n Perform MSA, Attribute Gage R&R, id testers n Pareto X’s for size of buckets n Discussions of Technology enhancements/improvements/availability to other than Outside sales n Data on financial benefits, id current backlog, overtime, %contribution of manual contracts
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