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The Basics of Quality Control for Insect Rearing
Norman C. Leppla University of Florida Department of Entomology and Nematology
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Leppla’s Career in Insect Rearing
University of Arizona- Insect Rearing Research, 2 years USDA, ARS- Insectary Management, Florida & Texas, 17 years USDA, APHIS- Methods Development, Washington DC & International, 7 years University of Florida- Integrated Pest Management, 10 years
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Countries of Workshop Students
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Educational Background
Entomology Agronomy PhD MS BS Plant Health High School Number of responses On the Job
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Maintaining the Quality of Colonized Insects
Collection of appropriate biotypes Colonization and strain development Rearing proficiency Colony management Optimization Strain replacement
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I. Introduction
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II. Colony Establishment and Maintenance
II. A. Purposes for Rearing Insects II. B. Types of Insect Rearing Systems II. C. Options for Colonizing Insects II. D. Maintaining the Quality of Colonized Insects
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II. A. Purposes for Rearing Insects
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Small Scale Rearing: Butterflies
II. B. Types of Insect Rearing Systems Painted Lady Monarch Small Scale Rearing: Butterflies
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Insect Rearing Facilities
Diet Preparation Building General Rearing Building
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State-of-the-Art Rearing Rooms
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Medium-Scale Rearing: Lepidoptera
Cabbage Looper Corn Earworm
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USDA, ARS Rearing Keith Halein Clarence Green Jack Rye Bill Fisher
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USDA, ARS Rearing Fred Adams Fred Adams Steve Carlyle
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Insect rearing is never a boring task; insects are always doing something interesting and pose new challenges all the time Annie Lorie Punky Rogers USDA, ARS Rearing
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Mass Rearing: Medfly Waimanalo, Hawaii Metapa, Mexico
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Honolulu, Hawaii Nori Tanaka
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II. C. Options for Colonizing Insects
Peter Ebling Insect Producer Database Mgr. Great Lakes Forestry Centre 1219 Queen St. East Sault Ste. Marie, ON P6A 2E5 (705)
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World-wide listing- 35 insect & 21 nematode orders Data submitted by
sources Searchable database Expand clients Adopt-a-colony
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Field Collecting Cabbage Loopers
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Continuous Improvement of Insect Rearing Capability
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II. D. Maintaining the Quality
of Colonized Insects
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Specifications- Requirements for a product or service
Standards- The level of quality at which a specification is written
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Bonus: Learning How to Rear High Quality Insects
Apprentice in an insectary Network with other professionals Literature plus trial-and-error Visit other insectaries Reviews by experts Education and Training programs
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First Training Program for Insectary Managers
Rearing Theory- Dietetics and nutrition, laboratory colonization, production, problems & solutions, quality assessment & performance, future of insect rearing as a scientific discipline Rearing Practical- Biology, colony maintenance, production management Insectary Management- Insect rearing management concept (IRM), planning, staff management
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Insect Diet & Rearing Research, LLC
Rearing news Research Consultation Educational programs Quality control Custom workshops
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III. Monitoring Quality
III. A. Quality Control Criteria and Standardized Tests III. B. Sampling for Consistent Quality III. C. Production, Process and Product Control
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III. A. Quality Control Criteria and Standardized Tests
Quantity- Number of Pupae/Adults Size- Weight of Pupae Fecundity- Oviposition and Egg Hatch Rate of Development- Synchronization Adult Behavior- Flight, Longevity Field Performance- Achieve Purpose
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III. B. Sampling for Consistent Quality
Count= Measurement (X) Mean= Sum/Number of Counts (X) Variance= Sum of Counts - X2 (V) Standard Deviation= Square Root of V (S)
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III. C. Production, Process
and Product Control
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IV. Evaluation and Management
IV. A. Structured Diagnostic Procedures IV. B. Quality Control versus Methods Improvement IV. C. Periodic Review versus Crisis Review
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IV. A. Structured Diagnostic
Procedures
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IV. B. Quality Control versus Methods Improvement
Monitor indicator variables Evaluate multiple variables Troubleshoot using QC data Conduct evaluations rapidly Goal is to restore stable production Methods Improvement Conduct evaluations methodically Test one variable at a time Use controlled experiments Test results in the production system Goal is to optimize production
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IV. C. Periodic Review versus Crisis Review
Terms of reference Preparation Seek to understand Clarify Reflect Report Feedback
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V. Guidelines for Quality Systems
Policy, Planning and Administration Design Assurance and Change Control Control of Purchased Materials Production Quality Control User Contact and Field Performance Corrective Action Employees- Select, Train and Motivate
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Global Quality Control Programs
Individual Companies Customers International Standards ISO ASTM IOBC Guidelines The Marketplace Quality Products
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to facilitate and advance cost-effective rearing of high quality insects and other arthropods in support of biological control and integrated pest management
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Workshops of the IOBC, WGQC (AMRQC)
1982 Gainesville, Florida E. F. Boller and D. L. Chambers 1984 Wadenswil, Switzerland E. F. Boller and D. L. Chambers 1986 Guatemala City, Guatemala C. 0. Calkins 1988 Vancouver, Canada C. 0. Calkins 1991 Wageningen, Netherlands F. Bigler and J. C. van Lenteren 1992 Horsholm, Denmark F. Bigler 1993 Rimini, Italy M. Benuzzi and N. C. Leppla 1995 Santa Barbara, California R. F. Luck and N. C. Leppla Cali, Colombia N. C. Leppla and T. R. Ashley Montpellier, France P. De Clercq, S. Grenier and N. C. Leppla Montreal, Canada S. Grenier and C. S. Glenister Vienna, Austria P. De Clercq and T. A. Coudron
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*Model Business Plan for a Sterile Insect Production Facility
Improving Male Fruit Fly Performance Abiotic environment Holding Conditions Release methods (knockdown, handling) Biotic environment Juvenile hormone (Methoprine, fenoxycarb) Nutrients (sucrose, protein) Semiochemicals (methyl eugenol, citrus oil) Insect Pest Control (IPC) *Model Business Plan for a Sterile Insect Production Facility
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VI. Total Quality Management
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Total Quality Management in Insect Rearing
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Leppla’s Insect Rearing Quality Control References
Leppla, N. C The basics of quality control for insect rearing. In Principles and Procedures for Rearing Quality Insects. Mississippi State University. Leppla, N. C The Basics of Insect Rearing. Encyclopedia of Entomology. Leppla, N. C Guidelines for quality control of commercially produced natural enemies. In Quality Control and Production of Biological Control Agents, Theory and Testing Proc. Leppla, N. C Rearing of Insects. Encyclopedia of Insects.
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