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YouTube: SEM study of slip in deformed cadmium single crystalSEM study of slip in deformed cadmium single crystal Reduced Strength due to Dislocations: YouTube: Model of slip by the movement of an edge dislocation Dislocation processes in precipitation-hardened metals during in situ deformation in an HVEMModel of slip by the movement of an edge dislocation Dislocation processes in precipitation-hardened metals during in situ deformation in an HVEM YouTube: 3D atom dislocation3D atom dislocation Predicted by Theory: YouTube: Slip by movement of whole lattice planesSlip by movement of whole lattice planes YouTube: Aluminum Tensile Test.Aluminum Tensile Test. YouTube: Dislocation motion along grain boundary.avi YouTube: Dislocations in motionDislocation motion along grain boundary.aviDislocations in motion Save until defects: YouTube: “Brass Tension Test”“Brass Tension Test”
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Materials Moments: Tareq/Hisham—Creating new polymer composites Ryan/Jesse—Footballs
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Uniform vs. Non-uniform plastic deformation
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fig_06_11 Engineering Stress-strain curve for typical metals
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YouTube YouTube: Aluminum Tensile Test.Aluminum Tensile Test. Stress-strain curve shown
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Question of the Day: How does Ductility relate to Plastic Deformation?
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Ductility % plastic strain at fracture (after subtracting off elastic recovery)
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Toughness http://www.sciencedirect.com/science/article/pii/S014296120700988X The effect of aging on crack-growth resistance and toughening mechanisms in human dentin
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Hardness Resistance to scratching, denting http://www.hardnesstesters.com/Products/Accessories/Indenters.aspx
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Brittle Deformation http://jbo.wikipedia.org/wiki/File:Broken_glass.jpg
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Brittle Deformation Brittle—Little or no plastic deformation before failure http://www.gowelding.com/met/pwht.htm New Steel Pressure Vessel Failed during Hydraulic Test Improper heat Treatment after Welding (PWHT)
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Brittle Materials Very little plastic deformation before failure Fracture strains <5%
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Brittle Deformation Cast Aluminum Motorcycle Engine Cover
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Cast Iron Cast Aluminum Ultra High-C Steel Brittle Metals
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Brittle Materials mild steel: 0.16–0.29 wt% C Cast Iron: 3.0-4.5 wt% C (ductile) (brittle)
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Brittle Failure: Tensile test of Nodular Graphite Cast Iron
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Engineering Stress-Strain for metals
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Deformation on the atomic scale Elastic Plastic Brittle
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Mechanical Property terms Elastic - Elasticity Plastic - Plasticity Stiff - Stiffness Ductile - Ductility Strong - Strength Brittle - Brittleness Tough - Toughness Hard - Hardness
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Chapter 7 Section 7.1–7.4 Dislocations Slip Systems
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Plastic deformation is due to atomic-level Shear stresses
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How do we generate shear stresses when a sample is in a tensile test? Plastic Deformation
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f07_07_pg182 Max. shear stress is on a plane 45º from the tensile stress
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f08_07_pg182 Fig. 7.8 Single xl after plastic deformation due to tensile stress Before deformation
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Shear Stress required for plastic deformation in single Cu crystal (Based on atomic bonding strengths) theoretical ≈ 1000 Mpa true < 100 MPa ( = shear stress)
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Predicted by Theory: YouTube: Slip by movement of whole lattice planes Slip by movement of whole lattice planes
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Line defects edge dislocation, screw dislocation
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YouTube: “Brass Tension Test”“Brass Tension Test” Plastic Deformation YouTube: 3D atom dislocation3D atom dislocation YouTube: Model of slip by the movement of an edge dislocationModel of slip by the movement of an edge dislocation
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Real Dislocations: Dislocation processes in precipitation-hardened metals during in situ deformation in an HVEM YouTube: Dislocation motion along grain boundary.avi YouTube: Dislocations in motion YouTube: Copy of particle disl inter high t.avi Dislocation processes in precipitation-hardened metals during in situ deformation in an HVEMDislocation motion along grain boundary.aviDislocations in motion Copy of particle disl inter high t.avi
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SEM {100} planes SEM single crystal of cadmium deforming by dislocation slip on {100} planes.
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f09_07_pg183 Fig. 7.9 Slip in a single zinc crystal YouTube: SEM study of slip in deformed cadmium single crystalSEM study of slip in deformed cadmium single crystal
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Slip Systems: { x y z }
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Fig. 7.6 Slip Systems
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Table 7.1
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(1 0 1 0) (1 1 0 0) (0 1 1 0) (1 0 1 0) (1 1 0 0) (0 1 1 0)
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Plastic Deformation Section 7.5: Single Crystals
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f07_07_pg182 Max. shear stress is on a plane 45º from the tensile stress
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f08_07_pg182 Slip in a single crystal Fig. 7.8
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Table 7.1
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Dislocation Densities Range: 10 3 mm -2 10 10 mm -2 Carefully solidified Metals Highly deformed Metals
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When it comes to Plastic Deformation… Dislocations Rule!
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Plastic Deformation Section 7.6: Polycrystalline Materials
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f10_07_pg186 Plastic Deformation: Slip in Polycrystalline Copper Fig. 7.1 (173x photomicrograph)
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f11_07_pg186 Plastic Deformation: Polycrystalline Cold-worked Nickel Before deformationAfter deformation Fig. 7.11--170x photomicrograph
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