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Published byElisabeth Reynolds Modified over 9 years ago
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Mountain Bike Rallying SDII Final Presentation November 25, 2008
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Team Members Frank Holland Firmware PCB Design Packaging Michael Van Java GUI Coding Packaging Andrew Thigpen Java GUI coding Firmware Refinement Packaging
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Overview Background Problem Solution Constraints Practical Technical Testing Packaging
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Background Car Rally Geocaching
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Problem Bike rider needs a navigator Current GPS units are not suitable for this sport
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Solution
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Practical Constraint Sustainability Ruggedness Must be able to withstand a drop from 3 feet
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Practical Constraint Environmental Operating Conditions Must be water resistant Must withstand temperatures from -20° to 43°C (-4° to 110°F)
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Technical Constraints Tracking Accuracy The GPS must have an accuracy of 5 meters or less. Battery Life The overall product must have at least 6 hours of continuous battery life.
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Technical Constraints Display Size The display size must be able to hold a minimum of 74 characters on the screen. Example: Current GPS Next GPS Goal Time Current Time Distance Battery Indicator GPS Signal
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Technical Constraints Product Size The product size must 3” x 6” x 3” or less. Product Weight The overall product must be less than 2 lbs.
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Battery Life Test With typical backlight usage: approximately 10 hours
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Compatibility Test Windows Vista
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Compatibility Test Mac OSX Leopard
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Compatibility Test Ubuntu 7.10
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Communication Test Transferred 180 waypoint course to device Acknowledgement of received waypoint from device Console Output:Oscilloscope:
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GPS Accuracy Test Benchmark Tau Beta Phi Monument Actual Coordinate N 33 27.260 W 088 47.320 Measured Coordinate N 33 27.2596 W 088 47.3201 Difference 0.7590 meters
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System Test Downloaded event data
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System Test
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Timing Accuracy Test Used an external source Compared the times
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Packaging - Enclosure Enclosure box w/ 4 AA batteries Holds all essential components inside and keeps unwanted things outside Protective boot custom made for the enclosure Prevents package from breaking
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Packaging – Outer Layout Calipers to measure dimensions Microsoft Visio to design the layout Laser cutter to achieve custom fitting holes
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PCB Breakdown 15 capacitors & resistors PSoC microcontroller EEPROM Maxim RS232 serial voltage translator Voltage regulator Pin Header
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Packaging – GPS/PCB Used insulated hex stand-off custom cut to fit corner slot of GPS unit glued to bottom of GPS unit and PCB
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Packaging – Inner Layout LCD glued to top of enclosure Sits on top of the battery PCB mounted on top of GPS unit Shortage clearance Wiring fits in gap
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Packaged Size 4.94 x 2.75 x 1.27" Weighing in at 13.30 oz
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Bill of Materials PartPrice PCB$26.40 Capacitors & Resistors$0.83 Integrated Circuits$8.45 LCD$10.51 GPS unit & antenna$84.99 Enclosure & Boot$9.68 Miscellaneous – Transistor/Button/DIP/Header $4.22 Total$145.32
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