1. 06/01/20161 Benny Hoff TÜV NORD Sweden AB AFS 2002:1 Use of pressure equipment

2. Provisions for use AFS 2001:1 Systematic Work Environment Management AFS 2003:3 Work in explosive environments AFS 2006:4 Use of work equipment AFS 2002:1 Use of pressure equipment

3. AFS 2002:1 Use of pressure equipment  Risk analysis  Continous surveillance  Continous surveillance of gas cylinders  Supervision of boilers  Work alone  Repair or change  Follow up of accidents and incidents  Marking of equipment

4. AFS 2002:1 Scope  Proffesional use of: - pressure equipment (PED) - certain vessels (AFS 2005:2)  Exclusion: -pressure equipment in nuclear power plant

5. AFS 2002:1 Risk analysis Risk analysis shall be performed before taking into operation - finding all hazards originated from the complete installation - definining the scope of the continous surveillance

6. AFS 2002:1 Analysis method  Purpose  Accuracy  Input for review  Complexity of the system  Possible consequences  Group´s competence  Time No prescribed method

7. AFS 2002:1 Risk analysis Could be performed by:  Own staff which is separated from the production  Own staff which in another way may perform an objective assessment (preventive maintenance)  Experienced consultant (own competence should be pursued)

8. AFS 2002:1 Renewed risk analysis Shall be performed when: - the plant (installation) - the pressure equipment - general conditions have been changed in a way that new hazards may have occured or existing hazards have been affected

9. AFS 2002:1 Renewed risk analysis - examples  Change of safety equipment  Installation of used pressure equipment  Significantly changed operating conditions

10. AFS 2002:1 Documents needed According to PED:  CE-marking  Decalration of conformity  Instructions for use Could be useful:  Process description  P & ID  Lay – out drawings  Risk analysis from manufacturer  Detail drawings  Control and safety system description  Electricity drawings  Spare parts list  Piping and component list  Safety instructions

11. AFS 2002:1 Continous surveillance -definition ”Regular supervision of pressure equipment and safety equipment in order to be sure that the safety is adequate” ”The goal for continous surveillance is to be reasonably assured that equipment which are inportant for safety maintain its performance and works safely”

12. AFS 2002:1 Documents in order to perform continous surveillance Risk analysis Instructions for use From manufacturer Program for Continous surveillance (in Swedish) Special appendix: List of all pressure equipment Interval of periodic inspection for all affected pressure equipment Maintenance instruction Inspections which shall be performed by the user (continous surveillance)

13. If no remarks:  Surveillance date  Who preformed it (sign) If remarks:  Surveillance date  Who performed it (sign)  Observation  Action needed  Cause  If cause cannot be defined, state that  Time schedule for action  Date when action was taken AFS 2002:1 Documents when performing continous surveillance

14. AFS 2002:1 Updating of program for continous surveillance  Shall be updated at least every year  If deficiencies are found, which have not been taken care of, the plant must not be used until actions have been taken. Assessment must also be performed in order to judge if routines for follow up need to be changed

15.  Inspection by inspection body was performed  Safety equipment works  No leakages have occured  No damages of material have occured  The equipment has not been exposed to harmful outer or inner impact  No other damages or deviations have occured  Known damages or deficiencies have been corrected  Marking of equipment is according to the provisions  Instructions for use and P&ID are updated AFS 2002:1 Continous surveillance – what inspections?

16. A specially appointed person shall be responsible for the work of continous surveillance.  This appointed person shall have: - understanding of the process - understanding of the pressure equipment in the plant - understanding of how the continous surveillance shall be performed AFS 2002:1 Personnel for continous surveillance

17. AFS 2002:1 Continous surveillance of gas cylinders  Gas cylinders shall be continously looked after in order to be sure that the safety is adequate  It shall include: - visual outside inspection of the gas cylinder - visual inspection of the fittings  If damage is found, the gas cylinder shall immediately be shut off

18. AFS 2002:1 Repair or change  Routines shall be present  Written permission shall always be obtained when performing work inside a pressure equipment  If the plant or any of the equipment will change during repair or change, the program for continous surveillance shall be adjusted

19. AFS 2002:1 Follow up accidents and incidents  Accidents and incidents shall be documented and investigated.  Necessary action resulting from the investigation shall be taken.  Operation of the plant must not be resumed until it is established that the plant is safe

20. AFS 2002:1 Marking of equipment  Piping and other pressure equipment shall be marked with name of fluid  All piping shall also be marked with flow direction  Safety equipment shall be marked regarding function  Main shut-off valves, emergency stop and its actuators shall be marked in a way which ensures that appropriate measures can be taken quickly in an emergency  Actuators must be provided with information giving clear indications on how the equipment is operated