1. Graduating department: Welding Engineering and Technology of structural Materials WWW: http://pstu.ru/title1/faculties/mtf/sptkm/ E-mail: svarka@pstu.ru Program of academic MA course (modular) MA course Area 15.04.01 “Machinery Construction”, Profile of MA course program “Energy Beam Technologies in Welding” Semestrial module : Processing of materials by high- concentrated generators Perm National Research Polytechnic University

2. “Processing of materials by high-concentrated generators” module presents logically completed independent part of MA course program “Energy Beam Technologies in Welding” and form necessary group of competences in accordance with graduate’s competence model in the process of mastering the range of disciplines Module includes the following disciplines: Plasma treatment of materials; Plasma technologies and equipment; Energy beam technologies and equipment in welding engineering; Theory of welding processes (parts 1 and 2); Electron-beam processing of materials. Perm National Research Polytechnic University

3. Code of the competence Definition of the competenceRealizing discipline GPC-4Ability to make examination of technical documentsPlasma technologies and equipment GPC-10 Ability to organize work in the field of improving employees’ know- how Practical training GPC-13 Ability to develop methodological and normative documents, to make proposals and to realize developed projects and programs in the field of machinery construction Practical training PC-1 Ability to develop draft proposals on designing and manufacturing machines, drive units, equipment, systems and non-standard equipment and techniques, to select equipment and production tools Plasma technologies and equipment; Plasma treatment of materials; Practical training PC-2 Ability to develop working and manufacturing standards of material, workpieces, fuel and power consumption in engineering. Energy beam technologies and equipment in welding engineering; Electron-beam processing of materials PC-8 Ability to organize and carry out research connected with development of projects and programs, to conduct work on standardization of technique, systems, processes, equipment and materials Energy beam technologies and equipment in welding engineering; Electron-beam processing of materials; Theory of welding processes PC-9 Ability to develop physical and mathematical models of studied machines, drive units, systems, processes, phenomena and objects related to professional area of activity, to develop techniques and to organize experiments with the analysis of their results Theory of welding processes; Plasma technologies and equipment Mastering of the following competences takes place in the process of module learning:

4. “Plasma technologies and equipment” discipline Labour intensiveness of the discipline – 108 hours (3 cu), including: 4 h. – lectures, 27 h. – practical training classes, 73 h. – independent work, credit. The goal of the discipline is the acquisition of essential knowledge of specific features, modern condition and prospects of development of plasma welding technologies and equipment, aimed at solving professional tasks in the frames of manufacturing, research and pedagogical activity. Perm National Research Polytechnic University

5. The subject matter of the discipline learning are being the following objects in the field of plasma technologies and equipment: Constricted arcs and plasma jets of low-temperature plasma. Generators of low-temperature plasma (plasmatron) of different purpose. Devices for plasma treatment of metals. Processes in zone of constricted arcs and plasma jet influence on treated material. Technological specificity of constructed arc and plasma jet utilization in the process of metals’ treatment. Perm National Research Polytechnic University

6. Discipline structure: Section 1. Theoretical basis of materials’ plasma treatment Section 2. Technological basis and equipment of plasma treatment of materials Perm National Research Polytechnic University

7. “Energy beam technologies and equipment in welding engineering” discipline Labour intensiveness of the discipline – 144 hours (4 cu.), including: 4 h. – lectures, 27 h. – practical training classes, 75 h. – independent work, examination. The goal of the discipline is to acquire knowledge about characteristic features, modern condition and prospects of development of energy beam welding technologies aimed at professional tasks solution in the frames of manufacturing, project designing, research and pedagogical activity. Perm National Research Polytechnic University

8. The subject matter of the discipline learning are being the following objects in the field of energy beam welding technologies and equipment: Powerful welding electron beams. Welding electron guns. Electron-beam welding units. Processes in the action zone of powerful concentrated electron-beam at welding. Technological processes of electron-beam welding. Perm National Research Polytechnic University

9. Structure of the discipline: Section 1. Generation of welding electron beams Section 2. Technology and equipment of electron-beam welding Perm National Research Polytechnic University 1 - Plasma 2 - liquid metal 3 - key hole 4 - depth of welding seam High-depth penetration

10. “Theory of welding processes” discipline Labour intensiveness of the discipline: The 1 st part - 144 hours (4 cu.), including: 6 h. – lectures, 27 h. – practical training classes, 107 h. – independent work, credit. The 2 nd part -180 hours (5 cu.), including: 4 h. – lectures, 25 h. – Practical training classes, 109 h. – independent work, examination. The goal of the subject is the acquisition of essential knowledge of specific features, modern conditions and prospects of investigation methods’ development in the sphere of metallurgical processes at welding aimed at mastering competences initiating manufacturing, research and pedagogical activity Perm National Research Polytechnic University

11. The subject matter of the discipline learning are being the methods of mathematical modeling of physical-chemical processes in the welding: - dissociation of connections in welding; - parameters of vapor over alloys in conditions of fusion welding; - inter phase balance in welding bath; - solubility of gases in metals at welding; - weld joint metal alloying through the components of welding materials - diffusion processes in welding; - quantitative parameterization of structure formation in welding and relative technologies with the use of fractal approach Perm National Research Polytechnic University

12. Structure of the discipline: Section 1. Basic notions of thermodynamics Section 2. Application of physical-chemical calculation for modeling metallurgical processes in weld joint. Section 3. Physical-chemical techniques of examination of structural and phase composition and representative temperatures. Section 4. Application of fractals in welding metallurgy and relative technologies. Perm National Research Polytechnic University particles of liquid phase germs of new phase of the subcritical size critical germs of new phase lines of interaction between structural elements direction of welding 1 2 3 4 5 6 7 8 9

13. “Plasma treatment of materials” discipline Labour intensiveness of the discipline: 218 hours (6 cu.), including: 8 h. - lectures, 38 h. – practical training classes, 130 h. – independent work, credit. The goal of the discipline is to acquire knowledge about characteristic features, modern condition and prospects of development of different techniques for materials’ plasma treatment and equipment for their realization aimed at solution of professional tasks in the frames of manufacturing, research and pedagogical activity. Perm National Research Polytechnic University

14. The subject matter o the discipline learning are being the following objects in the field of plasma treatment of materials: Technology of plasma welding. Combined technologies of plasma treatment of materials. Technologies of plasma arc cutting of materials. Plasma-jet hard facing and coating. Plasma thermal treatment. High-frequency plasma processes. Perm National Research Polytechnic University

15. Structure of the discipline: Section 1. Plasma arc welding of metals Section 2. Special techniques of plasma treatment of metals Perm National Research Polytechnic University

16. “Electron-beam processing of materials” discipline Labour intensiveness of the discipline – 108 hours (3 cu.), including: 4 h. – lectures, 20 h. – practical training classes, 82 h. – independent work, credit. The goal of the discipline is the acquisition of essential knowledge of specific features, modern condition and prospects of development of electron-beam materials processing technologies aimed at solution of professional tasks in the frames of manufacturing, research and pedagogical activity.

17. Perm National Research Polytechnic University The subject matter of the discipline mastering are being the following objects: Powerful electron beams for melting, evaporation and surface processing of materials. Processing electron-beam guns. Electron-beam processing systems. Processes in the zone of powerful electron beam influence on metal. Technological processes of electron-beam materials processing.

18. Perm National Research Polytechnic University Structure of the discipline Section 1. Formation of technological electron beams Section 2. Technology and equipment of electron-beam processing of materials focus amperage