1. Manufacturing Operations Center 15. Architecture Overview APAC Training, Feb-Mar, 2010

2. Objectives This session will prepare you to: Understand the overall architecture footprint Identify the technology components Understand key data collection flows Understand key reporting/analytics components Understand MOC architecture direction

3. Agenda Architecture Overview Data Collection Overview Analytics Overview Architecture Direction Q&A

4. Manufacturing Operation Center Architecture Overview

5. Solution Overview – Recap… At-a-Glance The Foundation for Continuous Improvement in Manufacturing Operations Automation and Process Control Systems ERP Systems Users PLCCNC Machines DCSSCADA Systems Advanced Process Control Human Machine Interface - Prod Sched - Quality - Cost Mgmt … Manufacturing Operations Data Model Manufacturing Operations Data Model Role-Based Dashboards Contextual- ization Engine Corporate BI Cross-Plant KPIs Historical Trends Plant-Specific KPIs Real-Time Updates Device-Generated Data Master Data Reference and Transaction Data Production Manager Plant Mgr / VP of Mfg MES Shop Floor Communication Drivers Manual Data - Output - Status - Process Parameters Extensible Attribute Framework Extensible Attribute Framework

6. MOC Architecture – Key Features Open and Standard-Based Data Model Comprehensive data model complying with S-95 standards Summarized star schema optimized for BI reporting Open staging area for integration Extensible Extensible metadata driven ETL processes using OWB Flexible Ad-hoc dashboards and reports with OBIEE User defined attribute, measure, & hierarchies Pluggable business rules for transforming device data Connectivity EBS adapter for Release11i10 Connectivity for device data thru several ISV Support data extraction from heterogeneous systems thru OWB Analytics Predefined OBIEE logical model provide basis for ad hoc/custom reporting Prepackaged KPI’s, reports, and dashboards

7. Device Connector Automation & Control Historian PLC SCADA Cleanser, ID Matching, Validation, Sequencing Business Rule & Contextualization Distributed Plant Systems MES LIMS Legacy Quality SPC/SQC CMMS Staging Tables Custom Adapters Standard Based Data Model KPIs, Dashboards Corporate….. ….Plant Admin & Setup UIs MOC Architecture – Diagram EBS Adapters EBS Work Order Material Trx Shifts Item Master Res/Res Grp Department Star Schema Other EBS, SAP, … etc Custom Adapters EBS Foundation Aggregation

8. Unified and optimized for intelligence and integration MOC Architecture – Data Model Summary Master Data Reference & Transaction Data Equipment Data Equipments Resource Department/Resource Group Equipment Hierarchy Items and Categories Item Hierarchy Calendar and Shifts Resource Cost Item Cost Work Orders Work Order Transactions Material Requirement Material Consumed Transactions Material Produced Transactions Resource Requirement Resource Actual Sales Order Lines Device Data Tag Master Tag Readings Organization Lookup (Status, Reason, etc.) Equipment Production Schedule Equipment Production Actual Equipment Standard Rates Equipment Shift Equipment Status/Summary Equipment Output/Summary Downtime/Scrap Reason

9. Typical System Topology - all the pieces and what is “pre-built.” Oracle - ERP - MES Other MES Other ERP Excel Data Tables Staging Tables & Equipment Raw Data Tables Fact Tables Dashboards are presented on Local PC PLCsSCADA Systems ODBC/JDBC Oracle Warehouse Builder (OWB) OBIEE XS mappingETL mapping process flow MOC = Prebuilt Other Data Sources

10. Manufacturing Operation Center Data Collection Overview

11. 3 Main Data Flow into MOC Data Model From EBS/MES System into MOC Data Model Pre-packaged EBS 11i10 collections for many entities: Item, Category, Equipment, Resource, Department, Calendar, Work Order/Schedules, … Build custom OWB adaptors to populate staging tables From Equipments/Devices into MOC Data Model Real time device readings Example: Scrap, Qty Completed, Temperature, Downtime From CSV/Flat Files into MOC Data Model CSV interface for all entities Convenient data load for legacy system and manual data fixes Data Collection done thru Oracle Warehouse Builder Extensible and Customizable Scalable

12. Oracle Warehouse Builder Key Benefits : Metadata Driven Easily Customizable Graphical & Declarative Design Schedule & Monitoring

13. Device Connector Automation & Control Historian PLC SCADA Cleanser, ID Matching, Validation, Sequencing Business Rule & Contextualization Distributed Plant Systems MES LIMS Legacy Quality SPC/SQC CMMS Staging Tables Custom Adapters Standard Based Data Model KPIs, Dashboards Corporate….. ….Plant Admin & Setup UIs Where is OWB Used ? EBS Adapters EBS Work Order Material Trx Shifts Item Master Res/Res Grp Department Star Schema Other EBS, SAP, … etc Custom Adapters EBS Foundation Aggregation

14. Device Data - Connectivity Kepware, Matrikon, Certified Connector Other Client/Connectors Oracle Partner OPC Client Specially developed for Oracle Mfg Hub Tag Data Cache and buffering Rudimentary rules engine for data filtering OPC (Windows) to Oracle DB connections MOC device interface table Automation & Control PLC CNC DCS SPCAPC HMI SCADA OPC Servers/Other Drivers

15. Device Data - Business Rules Business Rules Contextualization Business rule templates as OWB pluggable mappings: One-to-one rule: derive or transform from one tag Many-to-one rule: derive or transform from multiple tags

16. Device Data - Contextualization What context can you provide? Work order Segment Item Shift Other – User definable How can you contextualize? Automatic based on reference data, e.g. equipment production schedule Tag based: obtain business context from device as grouped together Manual: manual contextualization through UI Ability to extend existing or define customized methods with OWB Business Rules Contextualization

17. Demonstration System Topology Oracle - ERP - MES Other MES Other ERP Excel Data Tables Staging Tables Equipment Raw Data Tables process flow Fact Tables Local PC - csv Data Tables PLCsSCADA Systems KEPServerEX Oracle Warehouse Builder (OWB) OBIEE Filezilla (ftp transfer) XS mapping ETL mapping process flow MOC

18. Demonstration System Topology Oracle - ERP - MES Other MES Other ERP Excel Data Tables Staging Tables Equipment Raw Data Tables process flow Fact Tables Local PC - csv Data Tables Oracle Warehouse Builder (OWB) OBIEE Filezilla (ftp transfer) XS mapping ETL mapping process flow Common Server PLCsSCADA Systems KEPServerEX MOC

19. Manufacturing Operation Center Analytics Overview

20. Reporting Framework Pre-defined metadata model mapped to physical schema Pre-configured metrics, hierarchies, dimensions, facts, and joins Foundation for ad hoc reporting Pre-packaged Analytics Pre-defined dashboards and reports Serve as templates for customization Integrated with EBS Foundation Access thru EBS Responsibility and Menus Reporting Done thru OBIEE Tool

21. Oracle BI Enterprise Edition Oracle BI Server Proactive Detection and Alerts Disconnected Analytics Ad-hoc Analysis MS Office Plug-in Reporting & Publishing Interactive Dashboards OLTP & ODS Systems Data Warehouse Data Mart SAP, Oracle PeopleSoft, Siebel, Custom Apps Files Excel XML Business Process Multidimensional Calculation and Integration Engine Intelligent Caching Services Simplified Business Model and Abstraction Layer Intelligent Request Generation and Optimized Data Access Services Key Benefits : Comprehensive User Friendly UI Rich Features Hot Pluggable Oracle BI Suite Enterprise Edition

22. Oracle BI Server: Developer Administration Tool Physical Layer: Metadata imported from the database containing relationships among tables Presentation Layer: Facts and Dimensions as visible to the user Logical Layer: Facts and Dimensions derived from physical tables

23. Catalog with Facts, Metrics, and Dimension for Ad Hoc Reporting Presentation Server: End User Interface Simple UI to build Ad Hoc Reports (Answers)

24. Pre-Packaged Dashboards Asset Performance OEE by Department Downtime Detail Batch Performance Batch Performance Detail Production Performance

25. Manufacturing Operation Center Architecture Direction

26. Event Management Framework Additional inbound/outbound adaptors

27. A Q &