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Published byJessie Todd Modified over 9 years ago
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© 2009 GSS Pty Ltd 1 SDRB S YSTEM USING P UMPABLE R ESIN Considerable improvements to the crawler rig Development work on a new pumpable resin including investigations into resin viscosity and pumping pressures to reduce installation cycle times Development of an improved resin sealing system Underground 1,000 bolt trial planned with Xstrata is imminent Considerable improvements to the crawler rig Development work on a new pumpable resin including investigations into resin viscosity and pumping pressures to reduce installation cycle times Development of an improved resin sealing system Underground 1,000 bolt trial planned with Xstrata is imminent Large ‘Swirl Chamber’ for efficient cuttings removal Small annulus to generate high load- transfer capacity Use of pumpable, low viscosity, fast set resin for immediate, high capacity roof support Long Nut for: bolt alignment maximising Nut thread strength drilling rotation axial thrust tensioning Injection sleeve for: large diameter injection nozzle Nut stop rotation self-centering & bolt alignment New, custom designed Drill Bit with aggressive profile for fast penetration Welded Drill Bit with stabilising tang for high axial thrust New, micro-alloyed, thick-walled steel hollow bar for: high strength & good ductility maximising resin flow enabling high axial thrust Continuous, coarse profile to provide high load transfer capacity New internal seals to ensure perfect sealing for every bolt every time M27 x 3mm pitch cold-rolled thread for Nut tensioning Full column resin encapsulation for maximum roof support & to minimise corrosion Separate Domed Ball for angled bolts Large ‘Swirl Chamber’ for efficient cuttings removal Small annulus to generate high load- transfer capacity Use of pumpable, low viscosity, fast set resin for immediate, high capacity roof support Long Nut for: bolt alignment maximising Nut thread strength drilling rotation axial thrust tensioning Injection sleeve for: large diameter injection nozzle Nut stop rotation self-centering & bolt alignment New, custom designed Drill Bit with aggressive profile for fast penetration Welded Drill Bit with stabilising tang for high axial thrust New, micro-alloyed, thick-walled steel hollow bar for: high strength & good ductility maximising resin flow enabling high axial thrust Continuous, coarse profile to provide high load transfer capacity New internal seals to ensure perfect sealing for every bolt every time M27 x 3mm pitch cold-rolled thread for Nut tensioning Full column resin encapsulation for maximum roof support & to minimise corrosion Separate Domed Ball for angled bolts Large ‘Swirl Chamber’ for efficient cuttings removal Small annulus to generate high load- transfer capacity Use of pumpable, low viscosity, fast set resin for immediate, high capacity roof support Long Nut for: bolt alignment maximising Nut thread strength drilling rotation axial thrust tensioning Injection sleeve for: large diameter injection nozzle Nut stop rotation self-centering & bolt alignment New, custom designed Drill Bit with aggressive profile for fast penetration Welded Drill Bit with stabilising tang for high axial thrust New, micro-alloyed, thick-walled steel hollow bar for: high strength & good ductility maximising resin flow enabling high axial thrust Continuous, coarse profile to provide high load transfer capacity New internal seals to ensure perfect sealing for every bolt every time M27 x 3mm pitch cold-rolled thread for Nut tensioning Full column resin encapsulation for maximum roof support & to minimise corrosion Separate Domed Ball for angled bolts Considerable development work has been undertaken to improve the overall system, specifically:
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