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DOM Electronic Reliability Progress Report S.Colonges 09/04/2014.

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Presentation on theme: "DOM Electronic Reliability Progress Report S.Colonges 09/04/2014."— Presentation transcript:

1 DOM Electronic Reliability Progress Report S.Colonges 09/04/2014

2 Progress Report Board analyzed: BoardFIT analysisDerating analysis FMECARemarks CLB V2Fides 2004 / Fides 2009 No (TBD)Organization?Cerramic capacitors Octopus (large)Fides 2009Yes (without connectors…) Organization?Connectors Octopus (small)Fides 2009IdemOrganization?Connectors BaseFides 2009YesOrganization?Capacitors ASICS Power BoardFides 2009No (TBD)Organization?Derating problems. Mechanical problems

3 Octopus small Board PCA9548  higher FIT  Temperature elevation TBC Failure risk (15 years)  F(t) = 1 – e - t  6,4% Connectors: -Screw lock small connectors -Mechanical connector reliability -Mechanical weakness point on Molex edge

4 Octopus large Board -PCA9548  higher FIT  Temperature elevation TBC Failure risk (15 years)  F(t) = 1 – e - t  6,4% Connectors: -Screw lock small connectors -Mechanical connector reliability -Mechanical weakness point on Molex edge

5 Base Failure risk (15 years)  F(t) = 1 – e - t  26% -Capacitors  change rating (case) for higher contributors ? (case 1206 /100 nF higher contributor) -Degraded modes  number of PMT fails allowed / DOM? - ASIC ESS  TBC

6 Power Board Failure risk (15 years)  F(t) = 1 – e - t  75,7% -Derating  A lot of capacitors overrated!  Change design  new derating analysis -CEM analysis? (inductors shielding?) -Mechanical weakness for DC/DC converters modules

7 CLB V2 Failure risk (15 years)  F(t) = 1 – e - t  26,9% -Derating  capacitors (22µF, 100µF and 4,7µF)  Change design?  new derating analysis  Connectors  mechanical weakness point

8 Global results -Failure probability (15 years) for the whole DOM  88,4% with PBV2  52,7% without PBV2

9 Results update Accelerating parameters:  Process, application, ruggedizing Derating analysis update FMECA  degraded modes? (failure effects) / FDIR Reports

10 Open questions Stress screening / ESS Connectors  integration procedure / vibrating qualification? Fixing? Prototypes tests reports

11 More slides…

12 Base

13 Octopus small Board

14 Octopus large Board

15 CLB V2 Board

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