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OAC OSFM and a Manufacturing Execution System: Compatible Partners Training Day January 17, 2007
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 2 Objectives Outline the mechanics of PI’s interface project Communicate the challenges encountered Discuss the solution components employed Share some tips and pitfalls
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 3 Agenda Introduction - Power Integrations Background on the Project Overview of PI Supply Chain Overview of OSFM Integration Challenges and Considerations Interface Components Lessons Learned Questions and Answers
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 4 Power Integrations Innovation in Power Conversion Fabless Semiconductor Manufacturer Headquartered in San Jose Founded in 1988 Leading supplier of high-voltage analog integrated circuits (ICs) used in power conversion. –Enable compact, lightweight power supplies that are simpler to design and manufacture, more reliable, and more energy-efficient than those made with competing technologies. –Power a vast range of consumer and industrial electronics— computers, DVD players, TV set-top boxes, cell phone chargers, home appliances, telecom networking equipment, and many others.
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 5 Project Background – Business Considerations Issues: Camstar MESA used for tracking production only WIP/Inv Cost – done on massive spreadsheets Extraordinarily long and painful month end close Solution: Implement OSFM & Inventory to manage WIP valuation –In process Sort, Assembly, Test, Tape & Reel, etc –Wafer Bank, Die Bank, Untested, etc
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 6 Replace Spreadsheet Cost Accounting with OSFM Install interface engine, develop and test interfaces Project Background - Timetable 20062007 Upgrade to 11.5.10 from 11.0.3 Order Management Inventory Purchasing Financials (GL/AP/AR/CM/FA) Human Resources Develop interface engine (eFabless) Receiving Inventory OSFM
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 7 Overview – Supply Chain
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 8 OSFM Integration
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 9 Challenges and Considerations MESA uses single item number for multiple operations: –Wafer number for Wafer Bank, Sort, and Die Bank –FG number for Assembly, Test, and Finished Goods Multiple Organizations with changes in inventory asset ownership Not every transaction in MESA is necessary for Cost Accounting Must avoid prematurely processing a “downstream” transaction for a given lot before “upstream” transaction is successfully played
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 10 Components – Getting Started - Tables The necessary tables for each transaction were identified
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 11 Components – Getting Started - Columns Every required column for each table was planned. eFabless rules were created for each (see Appendix for examples)
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 12 Components – Simplified Overview
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 13 Components – Example of Transactions
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 14 Components – Example of Transactions
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 15 Lessons Learned API user guides are not always clear for example… –Initially used rcv_lots_interface for Receiving Deliver –Learned via TAR should be mtl_transaction_lots_interface TRM Column descriptions are not always clear for example… –Column Name = PRODUCT_CODE –TRM description = Stores the product name to identify the source transaction for the record –Mandatory = No –Discovered it is required for Receiving Delivery (RCV)
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 16 Lessons Learned Error messages are not always accurate for example… –RCV_TP_ACCT_PERIOD_CLOSED error caused by values unrelated to accounting periods. –Transactions set to ERROR status with no error message Mapping the right rules and data values took longer than expected. Need to be on the latest patchset Recognize the need to properly staff for on-going monitoring of the transactions
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 17 Questions and Answers Presenter Contact Information Clark Stockard (408) 414-8879 clark.stockard@powerint.com Travis Cox (925) 786-1230 travis.cox@oacsi.com
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 18 Appendix – Example of eFabless Rule
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 19 Appendix – Example of eFabless Rule
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 20 Appendix – Example of eFabless Rule
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 21 Appendix – Example of eFabless Rule
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NorCal OAUG Training Day Date: January 17, 2007 Slide: 22 Appendix – Example of eFabless Rule
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