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Kurt Krempetz (Director's Review - Dec. 7, 99) 1 Mechanical Infrastructure Kurt Krempetz Introduction Existing Systems New Systems Schedule Manpower Conclusions
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Kurt Krempetz (Director's Review - Dec. 7, 99) 2 Introduction Definitions: Mechanical/Cryo/Gas Infrastructure- Components/systems which are needed to operate the D0 detector and subdetectors. These are cooling systems, Heating, Ventilation, Air, Conditioning(HVAC) systems, and hoisting/drive systems. Installation- Placing components in their proper positions and performing a minimal testing program. Minimal testing includes pressure testing, leak testing, and a checkout of the basic operation of the component. Commissioning- First time operation of the system which includes obtaining safety approvals, pump and purging of systems, developing process operations,and debugging. This does not include operations.
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Kurt Krempetz (Director's Review - Dec. 7, 99) 3 Existing Systems Liquid Helium(LHe)System u Solenoid system; commissioned. u Visible Light Photon Counters(VLPC) system; commissioned to cryostats.
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Kurt Krempetz (Director's Review - Dec. 7, 99) 4 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 5 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 6 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 7 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 8 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 9 Existing Systems Liquid Nitrogen (LN2) System u Solenoid and VLPC; commissioned. u Calorimeters; in partial operation. Liquid Argon(LAr) System u Storage of LAr; in operation. u Reconnect transfer lines to calorimeters. Vacuum System u Solenoid,VLPC, and Calorimeters; in operation. LAr Safety Spill System u Disconnected;South End Calorimeter(EC) off center beam.
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Kurt Krempetz (Director's Review - Dec. 7, 99) 10 Existing Systems ODH System u Solenoid,VLPC,and Calorimeters; in operation. Control Air System u Dry air for valves in the cryo/gas system; in operation. Purge Air System u Dry air for purge of Calorimeter preamp boxes and EC beam hole; in operation. Water Systems u Pond Water System; in operation. u Chilled Water System; in partial operation. u De-ionized Chilled Water System. s Cools Electronics; in partial operation. u Low Conductivity Water System. s Cools End Iron Magnet(EF), Central Iron Magnet (CF) and Magnet Power Supplies;commissioned u Heat Pump Water System s Cools the D0 Assemble Building (DAB);in operation
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Kurt Krempetz (Director's Review - Dec. 7, 99) 11 Existing Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 12 Existing Systems HVAC Systems u HVAC Collision Hall System;in operation. u HVAC Assembly Hall System; in operation. u HVAC Detector System;disassembled. Drive/Hoisting Systems u EC Drive System. s SEC drive system; disconnected. s NEC drive system; in operation. u CF Drive System; in operation. u EF Drive System; in operation. u Platform Drive System; disassembled. u EC Cable Winders s NEC winder; in operation. s SEC winder; disassembled.
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Kurt Krempetz (Director's Review - Dec. 7, 99) 13 New Systems At the Design stage u LHe Systems s Transfer lines through Shielding Wall s Jumper Connections s Installing VLPC Cryostats
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Kurt Krempetz (Director's Review - Dec. 7, 99) 14 New Systems u Silicon Cooling s Chillers/pumps s Piping s Controls and Instrumentation u WAMUS Gas System(Dirty) s Pumps s Purifiers s Piping s Controls and Instrumentation u WAMUS Gas System s Pumps s Purifiers s Piping s Controls and Instrumentation
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Kurt Krempetz (Director's Review - Dec. 7, 99) 15 New Systems u Tracker Purge System s Silicon Purge –dry air –moisture barriers s Fiber Tracker Purge –dry air –dry nitrogen –temperature control u Access Hardware s scaffolding s temporary floors s hoists u MDT Gas System s Pumps s Purifiers s Piping s Controls and Instrumentation u Preshower Cable Winder
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Kurt Krempetz (Director's Review - Dec. 7, 99) 16 New Systems
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Kurt Krempetz (Director's Review - Dec. 7, 99) 17 Schedule Summary (detailed version enclosed) Wamus Gas Systems 11/17/99-2/15/00 Preshower Cable Winder11/15/99-3/15/00 Tracker Purge Gas12/1/99-5/11/00 LHe/VLPC Cryostat12/6/99-6/12/00 Silicon Cooling7/15/99-7/15/00 MDT Gas System2/28/00-7/28/00 LAr/LAr Safety Spill Line8/01/00-9/08/00 Tuning up all systems 11/01/00-2/06/01
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Kurt Krempetz (Director's Review - Dec. 7, 99) 18 Manpower Summary (detailed version enclosed) Engineering 80w Designer55w Super Tech65w Tech150w Welder35w Plant Maintenance People10w
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Kurt Krempetz (Director's Review - Dec. 7, 99) 19 Schedule/Manpower Details System Details(existing) SystemStartEndResources LHe system Dis/reconnect Refrigeration Plant*12/6/0012/15/00.5w Markley,1w Tech Roll in Commissioning(Cooldown)2/5/012/20/011w Markley,1wRucinski,1w Krempetz,1w Barger,2wTech LN2 System Reconnect Jumper Connections 1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger,.1w Tech LAr System Cooldown/Fill CC9/1/009/8/00.5w Markley,.5 Rucinski,.5 Krempetz,.5w Barger,1w Tech Reconnect Jumper Connections1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Roll in CommissioningCooldown and fill EC and CC1/16/012/5/012w Markley,.2wRucinski,.1w Krempetz,.2w Barger,4Tech Vacuum System Reconnect Jumper Connections1/16/011/16/01.1w Markley,.1w Barger,.2w Tech Modifying Vacuum Instrumentation8/1/008/15/001w Markley, 1 w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger, 1w Tech LAr Spill System Installing Spill Line(temp)8/1/009/1/001w Miller,4w Tech,1w welder InstallingSpill Line12/1/001/1/001w Miller,4w Tech,1w welder Reconnecting Spill Line1/16/011/17/01.1w Simon,.2 Tech ODH System Replace Heads12/01/0012/02/00.1w Markley,.1w Tech Roll in Commissioning1/16/011/18/01.1w Markley,.1w Barger,.1w Tech Control Air System Maintenance11/1/0011/15/00.1w Barger,.5w Tech Purge Air System Maintenance11/1/0011/15/00.1w Barger,.5w Tech Pond Water System Maintenance10/1/0011/1/00.2w Simon, 4w Plant Maintenance Tech Chilled Water System Maintenance10/1/0011/1/00.2w Simon, 4w Plant Maintenance Tech
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Kurt Krempetz (Director's Review - Dec. 7, 99) 20 Schedule/Manpower Details De-ionized Chilled Water System Maintenance8/1/009/1/00.1w Simon,.25w Tech Testing Run9/1/009/15/00.1w Simon,.25w Tech Roll in Commissioning2/6/012/30/01.1w Simon,.25w Tech Low Conductivity Water System Maintenance10/1/0011/1/00.2w Simon, 1w Tech Roll in Commissioning2/6/012/30/01.1w Simon,.25w Tech HVAC Collision Hall System Maintenance11/1/0012/1/00.2w Simon, 1w Tech HVAC Detector System Reconnect**1/24/011/30/01.2w Simon,.2 Markley,1w Tech Roll in Commissioning1/30/012/15/01.1w Simon,.25w Tech EC Drive System Reconnect10/31/0011/2/00.1w Krempetz,.2w Miller, 2w Tech Commissioning11/2/0011/15/00.2w Miller,.5 Tech Platform Drive System Reconnect**12/6/0012/28/001w Miller, 4w Tech Commissioning12/28/001/1/00.1w Krempetz,1w Miller, 4w Tech System Details(New) LHe Transfer Line through Shielding Wall Design5/1/006/15/004w Rucinski,6w Friend Fabricate6/15/007/15/003w Barger, 4w Tech, 1w welder Install2/1/012/1/01.1w Barger,.1w Tech Commission2/5/012/12/01.1w Rucinski,.1w Markley,.1Barger,.1Tech LHe Jumpers Connections Design6/15/007/15/002w Rucinski,4w Friend Partial Fabrication7/15/008/15/002w Barger, 4w Tech, 2w Welder Final Fabrication/Install*2/1/012/5/01.6 Rucinski,.4 Barger,2w Tech,.6w Welder Commission2/5/012/12/01.1w Rucinski,.1w Markley,.1Barger,.1Tech
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Kurt Krempetz (Director's Review - Dec. 7, 99) 21 Schedule/Manpower Details VLPC Cryostat Installation Fixture Design*12/6/991/14/002w Rucinski,3w Arnold Fabrication*1/17/003/10/002.4w Rucinski,1w Miller,7w Tech Installation**4/10/004/28/00.3w Rusinski,1w Miller,5w Tech,1w Welder Commissioning*4/17/006/12/005w Rusinski,5w Markley, 2w Krempetz,8w Barger,8w Tech Silicon Cooling System Design**7/15/992/20/0011.5w Squires, 12w Trotter, 3w Markley Installation**1/20/006/20/008w Barger, 24w Tech,8w Welder Commissioning6/20/007/15/002w Squires,2w Markley, 2w Barger, 4w Tech WAMUS Gas System (Dirty) Design***11/17/991/1/002w Olis, 2w Krempetz 4w Friend,2w Markley Installation***12/1/991/27/001w Olis, 4w Barger, 8w Tech,4w Welder Commissioning***1/27/002/15/002w Olis,2w Markley, 2w Barger, 2w Tech WAMUS Gas System Design***11/17/991/1/002w Olis, 2w Krempetz 4w Friend,2w Markley Installation***12/1/991/27/001w Olis, 4w Barger, 8w Tech,4w Welder Commissioning***1/27/002/15/002w Olis,2w Markley, 2w Barger, 2w Tech MDT Gas System Design*2/28/004/28/00 1w Olis,1w Rucinski,6w Friend,2w Markley Installation*4/28/006/28/001w Rucinski, 4w Barger, 10w Tech,4w Welder Commissioning*6/28/007/28/002w Rucinski,2w Markley,2w Barger,2Tech
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Kurt Krempetz (Director's Review - Dec. 7, 99) 22 Schedule/Manpower Details Tracker Purge System Design***12/1/992/28/002w Olis, 4w Cease, 2w Krempetz, 6w Friend,2w Markley Installation***2/28/004/28/002w Cease, 4w Simon, 12w Tech Commissioning***4/28/005/11/002w Cease,2w Markley,2w Tech Preshower Cable Winder Design11/15/9912/15/99.5 Krempetz,2w Mateski Installation2/15/003/15/00.1w Krempetz, 1wSimon, 4w Tech,1w Welder Access Hardware Design11/1/001/6/006w Cease, 2w Krempetz 6w Mateski,2w Rucinski Installation12/1/001/20/012w Cease, 4w Simon, 10w Tech,4w Welder Commissioning1/20/012/6/012w Cease,2w Simon, 2w Tech *=In current schedule **=In current schedule but modified ***=In current schedule and schedule probable to slip
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Kurt Krempetz (Director's Review - Dec. 7, 99) 23 Conclusions Existing System are in need of some maintenance but basically in good condition. New systems are not needed yet but will be very soon. Manpower for the new systems has been under estimated. Limited manpower has been available to work on new systems. Manpower must be available to work on these new systems or the current schedule will not be met.
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