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Douglas Volz Consulting

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1 Douglas Volz Consulting
Receiving as it Relates to Cost Management OAUG Cost Mgmt SIG Meeting June 21, 2011 Douglas Volz Douglas Volz Consulting

2 Introduction Learn about the basic receiving and A/P accrual processes
See the available reporting and inquiries at each step Note some of the common difficulties Discuss current problems you may have 2

3 Agenda Welcome to Our Session! Cost Management SIG Business
Receiving as it Relates to Inventory Scenario Sources of Receipts PO Receipt into Stock PO Receipt into Expense PO Receipt/OSP into WIP Receiving Transaction Inquiries Material Transaction Inquiries Receiving Value Reports Open Receiving Interface Challenges Custom Reporting Solutions Conclusions 3

4 OAUG Cost Management SIG Business - Oracle Conferences
OAUG Connection Point® — Release 12.1 July 12-13, 2011 Westin Chicago Northwest, Chicago, Illinois OAUG Connection Point® — EPM/BI July 20-21, 2011 Hyatt Regency Bellevue, Seattle, Washington OAUG Virtual Sessions — The Best of Collaborate11 Webinars during August 2011 Details forthcoming, see OpenWorld 2011 October 2-6, 2011 Moscone Center, San Francisco 4

5 OAUG Cost Management SIG Business - Other SIG Business
Open vacancy for OAUG Cost SIG Membership Chairperson Summer Break July and August Keep this webinar date free: September 20, 2011 – Oracle Fusion Cost Management Questions, concerns, ideas for the OAUG Cost Mgmt SIG: Doug Volz Jerry Devore Sharon Widmer 5

6 Scenario and Overall Process

7 What happens when? You receive goods into receiving, inspect and deliver? Process PO Receipt into Stock Process PO Receipt into Expense Process PO Receipt/OSP into WIP How can you see its progress? How can you see the results? What is the financial accounting? 7

8 General Material Receiving Process Flow
8

9 Sources of Receipts: Purchase Orders and RMAs
Many Different Types of POs Employees with expense requisitions, operational expenses MRP / Material planning requirements Capital requirements (CapEx) Project requirements Internal Purchase Requisitions (and Inter-Org Transfers): Sourced from another inventory organization Creates a matching internal sales order (internal purchase reqs. only) Received on the same forms/screens as external purchases External Purchase Orders: Sourced from external organizations Received on the same forms/screens as internal purchases Returned Material Authorizations: Approved customer or external returns (returns functionality does not exist for internal orders) Received on the same forms/screens as other purchases 9

10 Background Information for Purchase Orders
PO HEADERS (PO_HEADERS_ALL) May have multiple lines per PO May have multiple scheduled receipts and PO releases per line May have multiple PO distributions per line or scheduled receipt Four stored accounts per PO distribution PO LINES (PO_LINES_ALL) PO SHIPMENTS (PO_LINE_LOCATIONS_ALL) PO RELEASES (PO_RELEASES_ALL) PO DISTRIBUTIONS (PO_DISTRIBUTIONS_ALL) Slide 10

11 Types of Receipts Items Vs. No Items:
Expense Receipts may or may not have an item number Inventory Receipts may be for an expense item or inventory asset item WIP/OSP is for both an OSP item and a WIP resource at the same time Three Types of PO Destinations: Inventory Shop Floor (WIP / OSP) Expense Direct Vs. Two-Step (Receive then Deliver separately): The receiving routing (item master setting) allows you to pre-select if inspection is required Unplanned: You can receive goods or services temporarily as an unordered receipt 11

12 Inventory PO Receipt

13 Sample Purchase Order – Inventory Destination Menu path: Purchasing, Vision Operations (USA) => Purchase Orders => Purchase Order Summary Slide 13

14 Don’t change this control!
Sample Purchase Order – Inventory Destination PO Shipments (scheduled receipt) Don’t change this control! Slide 14

15 Sample Purchase Order – Inventory Destination Receiving Controls
From your Item receiving controls, then, Default from your Supplier receiving controls, then, Failing this, from your inventory organization receiving parameters Receipt Routing Choices: None Direct Delivery Standard Receipt Inspection Required Receipt Routing Settings: By item number Default by organization Slide 15

16 Sample Purchase Order – More on Receipt Routing
Receipt Routing Choices: Direct Delivery PO Receipt into Receiving and Delivery into Inventory (Inventory PO Receipt) happen at the same time Standard Receipt PO Receipt into Receiving first, then a separate Delivery into Inventory (Inventory PO Receipt) Inspection Required PO Receipt into Receiving first, then a separate Inspection (or Rejection) then Delivery into Inventory (Inventory PO Receipt) The Inspection transaction does not create any accounting Slide 16

17 Sample Purchase Order – Inventory Destination PO Distribution Accounts
Slide 17

18 PO Account Sources (Standard Workflow / Account Generator Rules)
Expense Destination Inventory / WIP Destination Cost Center or Expense Account Default Subinv. or Org Mat’l Acct Expense A/P Accrual Account Inventory A/P Accrual Account Inventory IPV Account Expense Budget Account Default Subinv/Org Encumbrance Account Type of Account Charge Account Accrual Account Variance (IPV) Account Budget Account Slide 18

19 PO Workflow - (View Workflow History) Menu path: Purchasing, Vision Operations (USA) => Purchase Orders => Purchase Order Summary => Inquire => View Approval through Workflow Slide 19

20 Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders Slide 20

21 Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders Once you click on Go the query results appear below Click on the Order number to get to the next page Slide 21

22 Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders The web PO pages in R12 have all of the tabs grouped together R12 web pages work very different from forms Slide 22

23 Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders Slide 23

24 Now use the term “Schedules” instead of “Shipments”
Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders Now use the term “Schedules” instead of “Shipments” Slide 24

25 Sample Purchase Order – R12 PO Web Screens Menu path: Purchasing, Vision Operations (USA) => Buyer Work Center => Orders Slide 25

26 Receiving Transactions – Receive into Receiving
Menu path: Inventory, Vision Operations (USA) => Transactions => Receiving => Receipts Quantity received 26

27 Receiving Transactions – Receive into Receiving
Menu path: Inventory, Vision Operations (USA) => Transactions => Receiving => Receipts Specify the Subinventory and Locator as needed Specify the Subinventory and Locator as needed You can set up default receiving subinventories by item (Item Transaction Defaults) 27

28 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions PO Receive transaction has the PO Accrual entries For Inventory destinations, the Deliver transaction has no accounting in PO/Receiving (Inventory has the material transaction accounting) Slide 28

29 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions Slide 29

30 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions Slide 30

31 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions Slide 31

32 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Material Transactions Slide 32

33 Where Can You See This Inventory Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Material Distributions Slide 33

34 Where Do These Accounts Come From – Avg Costing
Menu path: Cost Management – SLA Vision Operations => Setup => Account Assignments => Organization Parameters This account is being shared with Receiving – DON’T DO THIS Sharing accounts makes it much harder to reconcile at month-end Slide 34

35 Where Do These Accounts Come From – Std Costing
Menu path: Cost Management – SLA Vision Operations => Setup => Account Assignments => Organization Parameters This account is being shared with Receiving – DON’T DO THIS Sharing accounts makes it much harder to reconcile at month-end Slide 35

36 Where Do These Accounts Come From – Receiving
Menu path: Cost Management – SLA Vision Operations => Setup => Account Assignments => Receiving Options These accounts are being shared with Inventory – DON’T DO THIS This account is being shared with Inventory – DON’T DO THIS Sharing accounts makes it much harder to reconcile at month-end Slide 36

37 Where Do These Accounts Come From – A/P Accrual
Menu path: Cost Management – SLA Vision Operations => Setup => Account Assignments => Organization Parameters Here is where the Inventory A/P Accrual Account comes from Slide 37

38 Receiving Value Inventory A/P Accrual
Inventory Destinations Purchase Order Accounting Accrual Summary by T Account Transaction Receipt Delivery to Stock Invoice Match Receiving Value Inventory A/P Accrual 100 Material Value Invoice Price Variance 20 Trade Payables 80 Slide 38

39 Process PO Receipt into Receiving (Oracle Purchasing)
39

40 Process PO Receipt Accounting Transactions
Receive one $100 PO unit price Account Debit Credit Receiving Account A/P Accrual Account

41 Process PO Receipt into Stock (Oracle Inventory)
41

42 Process PO Receipt into Stock Accounting Transaction ─ Standard Costing
Delivery to stock inventory (PO $110 Std Material Cost Account Debit Credit Material Subinv Account Matl O/H Subinv Account Receiving Account PPV Matl O/H Absorp. Account This example assumes the PO unit price = 100 and the material overhead is a fixed amount per item

43 Process PO Receipt into Stock Accounting Transaction ─ Average Costing
Delivery to stock inventory (PO $100 PO Material Cost Account Debit Credit Material Org Account Matl O/H Org Account Receiving Account Matl O/H Absorp. Account This example assumes the PO unit price = 100 and the material overhead is a fixed amount per item

44 Expense PO Receipt

45 Sample Purchase Order – Expense Destination, PO Header and Lines
Slide 45

46 Don’t change this control!
Sample Purchase Order – Expense Destination, PO Shipments (scheduled receipt) Don’t change this control! This example assumes you want to accrue expenses at time of receipt. Normally done by government agencies and firms with lots of project accounting requirements. Not so much for everyone else. Slide 46

47 Sample Purchase Order – Expense Destination, PO Distribution Accounts
Slide 47

48 PO Account Sources (Standard Workflow Rules)
Expense Destination Inventory / WIP Destination Cost Center or Expense Account Default Subinv. or Org Mat’l Acct Expense A/P Accrual Account Inventory A/P Accrual Account Inventory IPV Account Expense Budget Account Default Subinv/Org Encumbrance Account Type of Account Charge Account Accrual Account Variance (IPV) Account Budget Account Slide 48

49 This difference also goes to the Charge Account
Expense Destinations Purchase Order Accounting Accrual Summary by T Account Transaction Receipt Delivery to Expense Invoice Match Receiving Value Expense A/P Accrual 100 Charge Account Invoice Price Variance 20 Trade Payables 80 This difference also goes to the Charge Account Slide 49

50 Where Can You See This Expense Receipt?
Only the Receive and Deliver transaction have accounting entries Slide 50

51 Where Can You See This Expense Receipt?
Can you see both of the account setup mistakes here? Yep, both the Receiving and Expense A/P Accrual Accounts are shared with other setups! Slide 51

52 Where Can You See This Expense Receipt?
Slide 52

53 Process PO Receipt for Expense (same process as before)
53

54 Process PO Receipt into Expense (Oracle Purchasing)
54

55 Accounting Entries for an Expense PO Receipt – Direct Delivery
Receive one $100 PO unit price A. PO Receipt into Receiving (Purchasing Receipt) Account Debit Credit Receiving Account Expense A/P Accrual Account 100 B. PO Delivery into Expense (Purchasing Delivery) Charge Account Receiving Account The expense accounting works for same for both Average and Standard Costing Slide 55

56 WIP Outside Processing PO Receipt

57 Sample Purchase Order – Shop Floor Destination Menu path: Purchasing, Vision Operations (USA) => Purchase Orders => Purchase Order Summary For Purchasing, OSP is an OSP item that you receive. For WIP, OSP is an OSP resource that you earn. OSP is both an item and a resource at the same time. Purchasing calls Outside Processing a “Shop Floor” Destination Slide 57

58 Sample Purchase Order – Shop Floor Destination Menu path: Purchasing, Vision Operations (USA) => Purchase Orders => Releases Slide 58

59 Sample Purchase Order – Shop Floor Destination PO Distribution Accounts
Slide 59

60 Sample Purchase Order – Shop Floor Destination WIP Job Information
Slide 60

61 PO Account Sources (Standard Workflow / Account Generator Rules)
Expense Destination Inventory / WIP Destination Cost Center or Expense Account WIP Job OSP Account Expense A/P Accrual Account Inventory A/P Accrual Account Inventory IPV Account Expense Budget Account Default Subinv/Org Encumbrance Account Type of Account Charge Account Accrual Account Variance (IPV) Account Budget Account Slide 61

62 Where Can You See This OSP Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions PO Receive transaction has the PO Accrual For Shop Floor destinations, the Deliver transaction has no accounting in PO/Receiving (WIP has the OSP resource accounting) Slide 62

63 Where Can You See This OSP Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Receiving Transactions => Tools => View Accounting Slide 63

64 Where Can You See This OSP Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Resource Transactions Slide 64

65 Where Can You See This OSP Receipt?
Menu path: Cost Management – SLA Vision Operations => View Transactions => Material Distributions Receiving Inspection accounting entry Resource absorption, not Receiving Inspection Slide 65

66 Where Do These WIP Accounts Come From
Menu path: Cost Management – SLA Vision Operations => Setup => Account Assignments => Organization Parameters These accounts are being shared with Receiving and Inventory – DON’T DO THIS Sharing accounts makes it much harder to reconcile at month-end Slide 66

67 Where Do These WIP Accounts Come From
Menu path: Cost Management – SLA Vision Operations => Setup => Sub-Elements => Resources For OSP resources, the Absorption Account defaults to the Receiving Account. This is normal behavior. This example assumes OSP resource has the standard rate unchecked. If the resource definition has standard rate unchecked (No), then the WIP job earns OSP at PO Price. Slide 67

68 Receiving Value Inventory A/P Accrual
OSP Destinations Purchase Order Accounting Accrual Summary by T Account Transaction Receipt Delivery to WIP Invoice Match Receiving Value Inventory A/P Accrual 100 WIP OSP Value Invoice Price Variance 20 Trade Payables 80 Slide 68

69 Process PO Receipt for OSP (same process as before)
69

70 Process OSP PO Receipt into WIP (Oracle WIP)
70

71 Accounting Entries for a PO Receipt – Direct Delivery
Receive one $100 PO unit price A. PO Receipt into Receiving (Purchasing Receipt) Account Debit Credit Receiving Account A/P Accrual Account 100 B. PO Delivery into WIP (WIP Resource Transaction) WIP OSP Account Receiving Account Slide 71

72 PO Returns to Vendor (RTV)

73 What About RTVs? From a Transaction Viewpoint:
Have to get the goods back into Receiving to do a RTV Return to Receiving, then Return to Vendor From an Accounting Viewpoint: Simply the reverse of the initial accounting, except: Standard Costing reverses at current standard cost into Receiving Average Costing reverses at current average cost into Receiving Slide 73

74 So Where Are We Now? We have received:
Inventory Expenses Outside Processing How do we see Receiving Transactions on Reports? Receiving Account Distribution Detail Report Material Account Distribution Detail Report Material Account Distribution Summary Report WIP Account Detail Report WIP Account Summary Report How do we see Receiving Value? Receiving Value Report All Inventories Value Report 74

75 Receiving Value Report
Menu path: Cost Management – SLA Vision Operations => Reports => Valuation Reports => Receiving Value 75

76 Receiving Value Report
Menu path: Cost Management – SLA Vision Operations => Reports => Valuation Reports => Receiving Value 76

77 All Inventories Value Report
Menu path: Cost Management – SLA Vision Operations => Reports => Valuation Reports => All lnventories Value Report 77

78 All Inventories Value Report
Menu path: Cost Management – SLA Vision Operations => Reports => Valuation Reports => All lnventories Value Report There are two All Inventory Value Reports: All Inventories Value Report All Inventories Value Report - by Cost Group 78

79 Receiving Errors Menu path: Cost Management – SLA Vision Operations => Requests => Submit a New Request => Receiving Interface Errors Report This purge is for the PO PO_INTERFACE_ERRORS table, not RCV_TRANSACTIONS_INTERFACE

80 Receiving Errors Menu path: Cost Management – SLA Vision Operations => Requests => Submit a New Request => Receiving Interface Errors Report

81 Receiving Errors – Period Close Pending Transactions Report
Menu path: Cost Management – SLA Vision Operations => Reports => Transactions => Period Close Pending Transactions Report

82 Receiving Errors – Period Close Pending Transactions Report
Menu path: Cost Management – SLA Vision Operations => Reports => Transactions => Period Close Pending Transactions Report

83 Common Cost Mgmt Customizations for Receiving
Multi-Org Reporting for: Receiving Account Summary Report Material Account Summary Report WIP Account Summary Report Receiving Value Report All Inventories Value Report Receiving Interface Errors (and the other interface tables as well) WIP Resource Efficiency Reports (see which WIP jobs have not earned OSP, so you don’t close them early) Replace Missing R11i Functionality Receiving Value by Destination Account Report (needed when you accrue expenses at time of receipt)

84 Conclusions Receiving value is made up of Debits from Purchasing/Receiving, and Credits from Inventory/WIP So Receiving value is one big clearing account across three modules: Purchasing, Inventory and WIP Many companies use custom reports, especially for Multi-Org Reporting If you accrual expenses at time of receipt you will a replacement for the R11i Receiving Value by Destination Report The Open Receiving Interface has been a problem child from its inception. Usually lots of errors each month, don’t fall behind.

85 Where to get more information
Oracle Cost Management SIG Minutes ( July 2010: WIIFM Release 12 New Cost Features March 2011: R12 A/P Accruals Oracle Corporation Metalink/My Oracle Support: Cost Management White Papers [ID ] Oracle Cost Management User Guide Oracle Purchasing User Guide

86 Acknowledgements You, the OAUG Cost Mgmt SIG, thanks for attending this session

87 87

88 Douglas Volz (doug@volzconsulting.com)
Professional Background Doug Volz is a Senior Architect and Advisor for Oracle Application projects, with a particular interest in Cost and Project Management. He has 30 years accumulated experience, including 5 years in Oracle Development (co-designing Oracle Cost Management) and 12 years in industry in Cost and Accounting Management positions. His Manufacturing and Cost systems experience covers project management, software design/development, delivery and consulting services, for both Oracle Corporation, and multiple international consulting firms. Prior to his systems career, Mr. Volz also held numerous management accounting positions for telecommunications, defense, and electronics companies. In his consulting roles Doug has served over 100 clients. Many of these were multi-org, multi-currency with global footprints. Countries include US, Mexico, UK, Netherlands, Belgium, Taiwan, P.R.O.C., Norway, Japan, Italy, Switzerland and Germany. Doug leads the OAUG Cost Management Special Interest Group. He also advises and participates on the Oracle Customer Advisory Board for Fusion Costing. Core Expertise Experience Multi-organization, Multi-currency ERP Implementations Project Management and Senior Project Advisor Core manufacturing processes Cost Management Inventory Bills of Material WIP Systems Integration and Data Conversions Sample of clients served: Beckman Coulter (US) Matsushita (UK, Mexico) Logitech (US, Taiwan, P.R.O.C.) Celgene Corporation (US, Switzerland) NTL (UK, now Virgin Media) TCI International (US) Onninen AS (Norway) 88

89 End of Presentation


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