1. TB 1353 (TB 130/17) CLAD METAL BY EXPLOSIVE WELDING/ROLLING TECHNIQUE О.L. Pervukhina 1, I.V. Saikov 1, A.Yu. Malakhov 1, I.V. Denisov 1, A.I. Zaitsev 2, I.A. Korms 2, A.V. Knyazev 2, O.G. Chernyshev 3, and А.А. Bykov 3 1 Institute of Structural Macrokinetics and Materials Science RAS, Russia 2 I.P. Bardin Central Research Institute of Ferrous Metallurgy, Russia 3 Institute of Bimetallic Alloys, Russia

2. The main task is to get thermostatic bimetal TB 1353 (TB 130/17) Brass L63 (63%Cu 37%Zn) + Invar 36N (64%Fe 36%Ni) 3mm+3mm Requirements to material for equipment engineering: full-strength connection minimum wave formation in a boundary zone Applicability: in devices aviation and rocketry, communication systems, exact instrument making, electronics and electrical equipment.

3. Three ways of material production were applied: 1. In one stage: Explosive welding Brass 4mm + Invar 3.5 mm 2. In two stages: Explosive welding Brass 12mm + Invar 8mm & rolling to final thickness 3. In two stages: Surface modification of brass billet by Explosive welding Brass 12mm + Invar 1.5mm & making package for rolling (+ Invar 8mm) & rolling to final thickness explosive welding scheme rolling scheme

4. 1 In one stage: Explosive welding Brass 4mm + Invar 3.5mm modeV, m/sγ, °r 1550131 2470120,9 3400110,8 BRASS INVAR low strength initial site at distance of 500 mm from an initial site Dimensions: 300х800 mm

5. Cladding mode: 2. V≈470 m/s: γ ≈ 12° Elements distribution BRASS INVAR Wave height 0,45 mm; Wave period 1,1 mm

6. BRASS INVAR SpectrumOAlCrFeNiCuZn 11.601.3160.8336.26 24.861.082.243.401.1654.4832.78 31.391.1351.3031.198.656.32 41.131.070.3861.0836.34 Cladding mode: 3. V≈400 m/s; γ ≈ 11° Elements distribution Wave height 0,3 mm; Wave period 1,1 mm

7. Microhardness of interface Cladding mode: 2. V≈470 m/s: γ ≈ 12° Cladding mode: 3. V≈400 m/s; γ ≈ 11° After heat treatment 300°C, 1 h (GOST 10533) BRASS INVAR

8. 2. In two stages: Explosive welding Brass 12mm + Invar 8mm & rolling to final thickness BRASS INVAR Cladding mode: V≈560 m/s, γ ≈ 11° R= 0,75 Wave height ≈ 200-300mkm Wave period 0,5 mm Thickness ratio BRASS/INVAR=1,5 12+8x200x300mm

9. After rolling to final thickness 6,3х200х540мм SpectrumAlMnFeNiCuZn 11.251.173.9260.2933.36 21.152.3910.8951.3634.21 31.2324.9212.6937.3723.78 41.0347.6022.7912.7815.79 50.850.2456.7330.473.598.12 61.100.3063.1034.940.340.22 70.960.2463.1435.67 81.1465.6533.21 91.000.3262.4436.25 Thickness ratio BRASS/INVAR=1,2

10. Microhardness of interface After explosive welding After explosive welding + rolling BRASS INVAR Mechanical tests №Explosive welding thin plates Explosive welding thick plates for rolling Samples after rolling Rm, MPa330545240

11. Bending tests: OK

12. 3. Surface modification of brass billet by Explosive welding Brass 12mm + Invar 1.5mm & making package for rolling (+ Invar 8mm) & rolling to final thickness researches in process…

13. Conclusions: Explosive welding provides the high strength in thermobimetal. But such bimetals can't be applied in special details of space equipment because of a wavy form of an interphase. The new technological scheme used to product thermostatic bimetal of the TB 1353 brand (TB 130/17). It includes explosive welding both the hot and cold rolling. The combined technology provides the high strength of connection and form interphase border which allows to use bimetal in special details of space equipment. It is necessary to correct initial thickness of plates in the range of ratios 1,2 – 1,3 to receive ratio of layer’s thicknesses 1:1. The strip of thermobimetal produced by combine technology possesses necessary extent of cold deformation (50%), provided by specifications and technical documentation.