1. World Class Manufacturing World Class Manufacturing (WCM) is a process which integrates the standalone processes of JIT, TPM, TQM, Lean Manufacturing, Six Sigma and Kaizen to offer an integrated and holistic solution which results in sustaining gains arising out of the improvement initiatives. The beauty of WCM is that it’s not only applicable to the operative level but also transcends into various desk based transactional processes. Further, the above enables an organization to build capability so as to harness / sharpen / create sources of competitive advantage for execution of the business strategy and achieving outstanding performance. We have developed a comprehensive implementation methodology for rolling out the above. It is designed to clearly demonstrate the simple ideas that breathe new life into any company in any industry. It offers a new way of thinking of being and of doing a great transformation in the individual and in the organization to gain sustaining benefits and growth. Copyright © 2013.All Rights Reserved with Purple.

2. World Class Manufacturing What is World Class Manufacturing ? World Class Manufacturing depends on martialing resources for continual rapid improvement. This involves recasting relationship among Suppliers, Purchasers, Producers and Customers. - Prof. Richard Schonberger - 1986 Copyright © 2013.All Rights Reserved with Purple.

3. Industrial Growth with Mechanization, Productivity Increases Substantially 19271922 Factories Redesigned for better use of Electric Motors 1938 US Industrial Production Develops 1941 World War II 1947 Search for Low Cost Manufacturing Areas 1949 R&D Departments Widespread 1951 Exploiting Wartime Innovations 19541955 SQC for Acceptable Defect Level 1959 Project Evaluation and Review Technique 1961 / 62 Critical Path Method (CPM) 1971 / 72 Focused Factory 1979 Robotics and Numerical Control 1981 Six Sigma – Motorola 1982 Computer Assisted Design 1983 / 84 Statistical Process Control for Quality 1986 Lean Manufacturing 1989 / 90 Benchmarking ISO Standard 1992 Process Re- Engineering and Outsourcing 1994 Supply Chain Management 1995 Six Sigma Central in Strategy 1996 World Class Manufacturing Manufacturing Excellence Initiatives Over Last 90 years

4. World Class Manufacturing How each of these initiatives deferred?  IE : Zero Waste  TQM : Zero Defect  TPM : Zero Default  JIT : Zero Stock  TEI : Zero Injury Copyright © 2013.All Rights Reserved with Purple. WCM : Integrates IE,TQM, TPM, JIT, TEI, Six Sigma, Lean & Kaizen

5. World Class Manufacturing What is Unique?  Flexible Logistics  Rapid Changeover and Machine Flexibility  Focus on quick New Product Development  Inspection Eliminated  Empowered Workers – Problem Solving, Widespread Idea Contribution Copyright © 2013.All Rights Reserved with Purple.

6. World Class Manufacturing What will your company achieve by adopting WCM?  Customer Satisfaction  Assured Quality  Quick and On Time Deliveries  Maximize Inventory Turns  Highly Engaged Workforce  Least Cost Manufacturing Copyright © 2013.All Rights Reserved with Purple.

7. World Class Manufacturing How will we make it happen? Step 1 : Through Diagnostic Step 2 : Identification of Priorities – Creating a Work Plan Step 3 : Widespread Workforce Involvement Step 4 : Structured Problem Solving Step 5 : Weekly, Monthly, Quarterly Reviews segmented on Lead Time Articulation Copyright © 2013.All Rights Reserved with Purple.