1. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Advanced Technical Training School, 2010 End User Guide

2. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Flame Safeguard Autoflame Engineering Ltd.

3. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

4. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

5. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Error Codes Autoflame Engineering Ltd.

6. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Combustion Management Systems Servomotor/mod motor? Error code displayed on MM Fuel servo (channel 1) Error 01 or Error 41 Air damper (channel 2) Error 02 or Error 42 Auxiliary mod motor (channel 3) Error 08 or Error 43 Auxiliary mod motor (channel 4) Error 09 or Error 46

7. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Positioning error (01, 02, 08, 09) Mechanical problem Blockage or stuck valve/damper Gain error (41, 42, 43, 46) Electrical/Wiring No feedback signal Out of quadrant (-6 to 96 degrees)

8. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Cause of Error Establish cause of error before changing hardware Integrity of mod motor/valve (visual) Loose wire connection Mod motor to MM unit Check all connections Jammed fuel valve/air damper Oxidation Obstructions/blockage

9. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Mod motor fault Power down system Make note of wiring arrangement

10. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring 69 70 71 S 40 42 41 41 42 40 S 71 70 69

11. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Remove wiring to faulty mod motor Remove faulty mod motor from valve/damper Install the new mod motor and wire the motor in the same way as the faulty motor New valves, position of valve is not important Oil valves- to close position Old valves- to close position Mod motor fault

12. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring New mod motor installed Power up system (no fuel selected) Select fuel on control panel and immediately press COM on the MM keypad. This will stop the MM from driving the mod motor and the burner from firing. Enter password (correctly) (digit code) New password screen (water level)

13. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Drive the mod motor to closed position (at this time disregard angular position displayed on MM) Make sure fuel valve/air damper and mod motor will mechanically align correctly when installed If old style gas valve or oil only application, an external visual indication is not possible, remove servo and drive servo to pin to align with key-way in coupling Setting the close position

14. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Setting the potentiometer When the valve is in the close position, the potentiometer reading can be set Loosen tamper proof screws and rotate the potentiometer until 0 degrees is displayed on the MM display Retighten tamper proof screws Re-cover the mod motor

15. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

16. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring VFD errors 3- Analog output from Mk6 4- Analog commissioned value 5- Analog input to Mk6

17. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Various

18. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Lockout Codes Autoflame Engineering Ltd.

19. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

20. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Gas/Air sensors

21. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Each sensor has two channels. Each channel gives out two values- a pressure signal and a reference signal. The values displayed are ‘digitized’ signals (range 0- 1023). The two pressure signals should be the same. The two reference signals should be the same. Reference signal- 1000±14. If the reference signal values display 0 or are blank then the sensor is wired incorrectly. Pressure signal- If the two pressure signals are different by more than 10 then the averaged value will show 01 and not the average of the two signals. With no pressure applied to the sensor the pressure signal value should be between 20 to 60. (typically between 40 to 50). If the reading goes below 5 then an error will occur due to a negative pressure on the sensor.

22. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Flame switch operation

23. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring UV scanner

24. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

25. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

26. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

27. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Terminal tests

28. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Internal faults

29. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Various

30. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Key Features: Time & date OccurredTime & date Occurred Time & date ResetTime & date Reset Firing sequence statusFiring sequence status

31. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Gas Pressure Sensors Option and Parameter

32. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Valve Proving System Set-up

33. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Valve Proving System Set-up

34. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Valve Proving System Set-up

35. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring VPS set-up

36. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Stage 1: Vent valve normally open or normally closed. This is normally open in the US. Valve proving sequence

37. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Stage 2: Vent valve open to ambient pressure, zero pressure between all valves.

38. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Combustion Management Systems Stage 3: Vent valve closed, test first safety shut off valve (10 secs)

39. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Combustion Management Systems Stage 4: First safety shut off valve open, line pressure test.

40. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Stage 5: Test second safety shut off valve and vent valve- 10 secs

41. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Once test satisfied, burner continues

42. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

43. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring VPS Lockouts

44. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Displayed –Commissioned pressure –On-line pressureLimits –High/low Vent valve options: –Normally open –Normally closed –Not used

45. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Oil Pressure Sensor Part Number: MM60009 Range: 0-600 PSI (0-40 Bar)

46. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Air Pressure Sensor

47. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Air Pressure Sensor

48. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

49. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring

50. World Leaders in Combustion Management Solutions End User Guide http://www.autoflame.com/ Lockout Codes Pressure Sensors Error Codes Flame Safeguard UV Scanners Wiring Thank You