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Published byLora Bryan Modified over 9 years ago
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Lock, Stock, and Three Smoking Coils: The Electric Musket Ryan Eder David Grothe Jason Kamuda Thomas Minor
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Introduction Gauss Rifle Features: Charge status/readiness Three stages Store previous shot records and statistics
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Design Constraints Power Projectile velocity vs. energy control Weight/Portability Hand-held, or Jeep-mounted? Speed/Timer resolution Speed/accuracy of calculation vs. overkill on I/O
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Coils & Capacitors Coils will be made of 14-AWG copper magnet wire Provide high conductance, and large force on projectile Concerned about weight Tentatively three banks of 15 photo-flash capacitors each.
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All that power! How do we control it? SCRs? Provide very high voltage isolation and very high current. Exactly what we need! Can’t switch them off mid-pulse No good IGBTs Very fast switching time (MOS-speed) Not many hobbyist coil guns have used them Relatively new (~10 years)
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All that power! How do we control it? High-current diodes Used for inductor energy recapture Similar to inductive kickback dissipation, but we’re actually getting the energy back to the capacitors Microcontroller/LCD on a completely separate, low-voltage circuit from separate 9V battery All communication goes through optocouplers
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How do we store the energy in the first place? Use a DC-DC converter 9V battery input (really only 4.8V), 990V output @1A draw, provides 700mAh, or 42 minutes of continuous charging Won’t actually need continuous charging except for boot-up Need PWM to drive transformer
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Sensors Want to measure velocity, estimate IGBT switch times Essentially, use optocoupler with light path crossing projectile path Hopefully BBs ≠ Black Cats Want high precision for accurate reporting/control Need fast microcontroller clock! Want lots of input captures ports, need at least one.
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Program Requirements Program shouldn’t be too big Store lots of statistics Help with determining timing Interesting to user: “How well did we kill ‘em?” Want lots of Flash! Single point of data can’t give velocity Want fast arithmetic, including multiply/divide Want SPI to interface with cheap LCD Pushbutton User Interface (PUI TM ) needs GPIO
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Microprocessors Freescale MCF51QE128 Series 50.33MHz @ 2.4-3.6V 32-bit 1 6-channel, 2 3-channel Input Capture/PWM, SPI 24-channel 12-bit ADC 71 GPIO FPU
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Microprocessors Microchip PIC32MX Family 80MHz @ 2.3V-3.6V 32-bit 5 Input Capture, PWM, SPI 16-channel 10-bit ADC Unknown GPIO, 100-pinout No FPU Single-clock multiply, fast divide Better support?
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