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CECIL CONCRETE FACTORY
PORTUGAL 2007
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The production process of cement
6 stages: Quarry Extraction Raw Material Crushing Raw Material Storages Clinkerisation Cement Grinding Packing
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Quarry Extraction Cleaning the area Drilling with special equipment
Introduction of the explosives Detonation Loading and Transport Crushing Aim: to prepare good conditions for the cement production
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Raw Material Crushing Hammer Crasher
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Raw Material Storage Marl Storage, Circular Store Capacity: 80 000 t
Sand Storage Hangar Capacity: 3500 t Iron Oxide Storage Capacity: 1500 t
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Raw Material Grinding Vertical mile
Dynamic Separator on top of the mile Mixing, drying
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Clinkerisation Kiln System: Preheater Tower 4 stage cyclones
first chemical reactions occur Rotary Kiln End of chemical reactions Coal, Oil, Alternative Fuels Inclination of 3,5% Clinker Coolers: cooling with air and water Coal and Pet Coke Grinding Vertical mile, Dynamic Separator, Size reduction, Drying Control: Fineness, % Moister Waste Valorization or Co Incineration Alternative Fuels: Fluff, Animal Chips, Wood Chips, Paper, Textiles, Plastic. Reduction of the green house effects
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Cement Grinding Gypsum, Clinker Tubular mile with two chambers
Grinding Balls in a special steal The quality of the cement depends on the limestone: CEMENT I, II, III, IV Products are certified by standards The quality and process control takes samples from: raw material, raw mile, clinker, fluel, cement Cement= Clinker + Gypsum + Limestone
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Packing With tucks and boats
Control of atmospherical emissions: electrostatic precipitator , control room, control of the air quality
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Quarry rehabilitation
6 million euros were invested local species are protected during the exploration as well Difficulties: the local plants are growing slow Plant Nursery: green fix
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