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CHAPTER 11: PHASE TRANSFORMATIONS
ISSUES TO ADDRESS... • Transforming one phase into another takes time. • How does the rate of transformation depend on time and T? • How can we slow down the transformation so that we can engineering non-equilibrium structures? • Are the mechanical properties of non-equilibrium structures better? 1
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FRACTION OF TRANSFORMATION
• Fraction transformed depends on time. • Transformation rate depends on T. • r often small: equil not possible! 2
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TRANSFORMATIONS & UNDERCOOLING
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EUTECTOID TRANSFORMATION RATE ~ DT
• Growth of pearlite from austenite: • Reaction rate increases with DT. 4
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NUCLEATION AND GROWTH • Reaction rate is a result of nucleation and growth of crystals. Adapted from Fig. 10.1, Callister 6e. • Examples: 5
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ISOTHERMAL TRANSFORMATION DIAGRAMS
• Fe-C system, Co = 0.77wt%C • Transformation at T = 675C. 6
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EX: COOLING HISTORY Fe-C SYSTEM
• Eutectoid composition, Co = 0.77wt%C • Begin at T > 727C • Rapidly cool to 625C and hold isothermally. 7
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PEARLITE MORPHOLOGY Two cases: • Ttransf just below TE
--Larger T: diffusion is faster --Pearlite is coarser. • Ttransf well below TE --Smaller T: diffusion is slower --Pearlite is finer. 8
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NON-EQUIL TRANSFORMATION PRODUCTS: Fe-C
• Bainite: --a lathes (strips) with long rods of Fe3C --diffusion controlled. • Isothermal Transf. Diagram 9
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OTHER PRODUCTS: Fe-C SYSTEM (1)
• Spheroidite: --a crystals with spherical Fe3C --diffusion dependent. --heat bainite or pearlite for long times --reduces interfacial area (driving force) • Isothermal Transf. Diagram 10
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OTHER PRODUCTS: Fe-C SYSTEM (2)
• Martensite: --g(FCC) to Martensite (BCT) • Isothermal Transf. Diagram • g to M transformation.. -- is rapid! -- % transf. depends on T only. 11
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COOLING EX: Fe-C SYSTEM (1)
Adapted from Fig , Callister 6e. 12
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COOLING EX: Fe-C SYSTEM (2)
Adapted from Fig , Callister 6e. 13
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COOLING EX: Fe-C SYSTEM (3)
Adapted from Fig , Callister 6e. 14
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MECHANICAL PROP: Fe-C SYSTEM (1)
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MECHANICAL PROP: Fe-C SYSTEM (2)
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MECHANICAL PROP: Fe-C SYSTEM (3)
• Fine Pearlite vs Martensite: • Hardness: fine pearlite << martensite. 17
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TEMPERING MARTENSITE • reduces brittleness of martensite,
• reduces internal stress caused by quenching. 18
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SUMMARY: PROCESSING OPTIONS
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PRECIPITATION HARDENING
• Particles impede dislocations. • Ex: Al-Cu system • Procedure: --Pt A: solution heat treat (get a solid solution) --Pt B: quench to room temp. --Pt C: reheat to nucleate small q crystals within a crystals. • Other precipitation systems: • Cu-Be • Cu-Sn • Mg-Al 20
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PRECIPITATE EFFECT ON TS, %EL
• 2014 Al Alloy: • TS peaks with precipitation time. • Increasing T accelerates process. • %EL reaches minimum with precipitation time. 21
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STRENGTHENING STRATEGY 3: PRECIPITATION STRENGTHENING
• Hard precipitates are difficult to shear. Ex: Ceramics in metals (SiC in Iron or Aluminum). • Result: 24
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