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Published byRoger Cobb Modified over 9 years ago
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The Who’s Final Production Presentation “Better than the last one” Paul Freund Mark Radio Chad Swanson
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Previous Prototype Single Dovetail Solid Base 2.5” x 4.5” Oval Wood Base
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Final Product Double Dovetail Box Tubing for Base 3” x 5” Rectangular Wood Base “Trademarked” Logo
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Resources and Tooling Haas Vertical Machining Center Router Cut-off Saw Fixtures ¾” Dovetail Cutter ¾” Spot Drill ¾” Flat End-mill 3/8” Flat End-mill 6” Face-mill
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Wood Base Walnut 4 ½” x 6 ½” x ¾” Rectangular groove cut in to house Al base Routed Edges Natural Walnut Stain
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Wood Base Process Plan
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The Aluminum Base 3” x 5” x 1/8” Al Box Tubing 4 “male” dovetail ends cut into top Bead blasted
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Aluminum Base Process Plan
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The Top 3” x 5” x 3/8” Double Dovetail Bead Blasted Field Feature “Trademarked” Logo Alternate Oval Logo
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Top Process Plan
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Top Process Plan (con’t)
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The Fixture: The Pinball Wizard
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Estimated Work Content (Time) 50 Pieces Dovetail Top ~ 3 Hours Dovetail Base ~ 5 Hours Machine Field ~ 5 Hours Bead Blast ~ 5 Hours Wood Bases ~ 3.5 Hours Miscellaneous Filing ~ 2 Hours Assembly ~ 1.5 Hours TOTAL HOURS ESTIMATED ~ 25
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Status of Materials, Tooling, & Fixtures Materials –All Aluminum arrived 11/14/2001 –Have 10 Wood Bases, 2-Day Lead Time for more All tooling currently on hand, may need extra dovetail cutters Either fixture modifications or new fixture to be machined for Aluminum bases
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Gantt Chart
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Costs 3 x ½” Aluminum Stock—32’ = $181.54 3 x 5 Al Tubing = $182.88 Shipping = $20.00 Wooden Base = $75.00 Miscellaneous = $75.00 Machining/Resource Costs = $450.00 Licensing = $350.00 Personalization TOTAL = $1334.42 or $26.69/unit ($19.69/unit without licensing)
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QUESTIONS??????
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