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f Booster Long Straight Corrector Package Installation Craig Drennan 2007 Shutdown Planning Meeting April 6, 2007
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 2 Installation Tasks General Installation Tasks Pulling Power Cables. Removing Old Correctors. Installing New Correctors. Vacuum Leak Checking and Pump Down.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 3 Installation Tasks Radiation Level Measured in March Above 500 mrem L6 L13 Above 100 mrem L1 L3 L7 L8 L9
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 4 Pulling Power Cables Task Manager: James Ranson Man-Power: Crew of 3 Electricians Task: Run the cables necessary for 4 each, 6 element corrector packages from 6 Booster gallery locations.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 5 Pulling Power Cables Cable Specification (Beams-doc-2599-v1) Type 1 2 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper. Insulation Color Coded Red and Black, PVC*, 105 degC rating. Overall Foil Shield With 12 AWG Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Green 10 Each, Continuous 500 foot Reels, Jacket Color White 10 Each, Continuous 500 foot Reels, Jacket Color Red 10 Each, Continuous 500 foot Reels, Jacket Color Black Type 2 4 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper. Insulation Color Coded 2 Red and 2 Black, PVC*, 105 degC rating. Overall Foil Shield With 12 AWG Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Black
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 6 Pulling Power Cables Cable Specification -Cont.- Type 3 2 Conductor, Twisted Pair, 12 AWG, Strand Tinned Copper. Insulation Color Coded Red and Black, PVC*, 105 degC rating. Overall Foil Shield With Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Black * All PVC insulation is to have an oxygen index greater than 28 ======================================================================== The reel size and weights as follows: 2/C 8awg: 18" diam X 10" wide reels. Approx 98 lbs. per reel. Can fit 12 per skid. 4/C 8awg: 20" diam X 12" wide reels. Approx 170 lbs. per reel. Can fit 8 per skid 2/C 12awg: 16" diam X 10" wide reels. Approx 52 lbs per reel. Can fit 27 reels per skid. Vendor will combine the reels and will have a total of 4 skids shipped. ========================================================================
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 7 Pulling Power Cables Cable Specification -Cont.- Type 4 2 Pair Individually Shielded, 22 AWG, 7x30 Strand. Insulation Color Coded Green, White and Red, Black. Belden P/N 8723 10 Each, Continuous 1000 foot Reels, Jacket Color Grey
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 8 Pulling Power Cables Cable Connections to Each Corrector Elements Vertical Dipole 2 Conductor, 8 AWG (Type 1), Green Jacket Horizontal Dipole 2 Conductor, 8 AWG (Type 1), White Jacket Normal Sextupole 2 Conductor, 8 AWG (Type 1), Red Jacket Skew Sextupole 2 Conductor, 8 AWG (Type 1), Black Jacket Normal Quadrupole 4 Conductor, 8 AWG (Type 2), Black Jacket Skew Quadrupole 2 Conductor, 12 AWG (Type 3), Black Jacket Klixon Sensor 2 Pair, 22 AWG (Type 4), Grey Jacket RTD Sensor 2 Pair, 22 AWG (Type 4), Grey Jacket
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 9 Pulling Power Cables
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 10 Pulling Power Cables Cable - Penetration Power Tests (Beams-doc-2599-v1) Sample run of cables have been tested in a Booster penetration
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 11 Pulling Cables –cont.- Details for Cable Pull (1 of 2)
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 12 Pulling Cables –cont.- Details for Cable Pull (2 of 2)
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 13 Pulling Cables –cont.- Additional Cables to Pull 8 each, 2 pair, 22 AWG Twisted Shielded Pair cable for KLIXON’s and RTD’s Assumes 1 Klixon and 1 RTD per corrector package.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 14 Pulling Power Cables Sub-Tasks for Pulling Cables Cable labeling database entries are submitted and labeling is procured. Remove poly-beads from penetrations Vacuuming beads from an empty penetration from gallery end has proven cleaner. Removing beads from gallery end can begin immediately after beam is locked off from the Booster and the Rad- Tech is informed. Will require 3 to 4 each 50 gallon drums. Cable is delivered from the warehouse and staged near installation location. A rope pull is made to get an accurate length for each cable run.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 15 Pulling Power Cables Sub-Tasks –cont.- Electricians will layout, measure cable lengths and label cable ends in the gallery. Cables are pulled from gallery, through penetrations to specific corrector location.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 16 Removing Old Correctors Task Manager: Danny Douglas Man-Power: 2-3 Crews of 3 Technicians Multiple crews needed to manage individual dose levels. Task: Remove old correctors, BPM’s and vacuum valves.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 17 Removing Old Correctors Standard Installation
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 18 Removing Old Correctors Sub-Task for Typical Removal Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 19 Removing Old Correctors Special Case 1: L3 Dogleg The new corrector package will mount between the dogleg magnets and the BEX magnet will move to where the current corrector is now.
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 20 Removing Old Correctors Sub-Task for Special Case 1 Removal Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 21 Removing Old Correctors Special Case 2: Injection Girder
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 22 Removing Old Correctors Sub-Task for Special Case 2 Removal Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 23 Installing New Correctors New Correctors Are Delivered From MTF
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 24 Installing New Correctors New Corrector Support
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 25 Installing New Correctors Mechanical Design Schedule
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 26 Installing New Correctors Sub-Task for Typical Corrector Installation Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 27 Installing New Correctors Sub-Task for Special Case 1 Corrector Installation Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 28 Installing New Correctors Sub-Task for Special Case 2 Corrector Installation Resource: One 3 man crew
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 29 Other Tasks Further Installation Tasks Corrector Power Connection BPM Cable Connection Surveying of the the Correctors and BPM’s Vacuum Leak Checking and Pump Down
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f 2007 Shutdown Planning 4/6/2007 – C. Drennan 30 Other Tasks Related Tasks for Future Development and Review Power outage related task from J. Ranson Surveying in of Correctors and BPM’s Early Power Testing of Power Supplies and Corrector Magnets. Specific LOTO need to be developed.
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