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Colorado Space Grant Consortium Gateway To Space ASEN / ASTR 2500 Class #06 Gateway To Space ASEN / ASTR 2500 Class #06
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One Minute Paper:
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-HW 04 DUE September 18, 2008 (one per team and bring all hardware to class) - New version on line along with new version of supplemental slides needed for homework Announcements:
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4 - Your team will do the following: - Build the timing circuit Hands-on: Timing Circuit, Power & Camera
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5 - Test with 12 V power (Connector, switch, & battery pack will need to be built and are not provided as shown) Hands-on: Timing Circuit, Power & Camera
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Hands-on: Heater Circuit Step 20: Set out kit (switch will not be as shown. You will have to add wires to switch. Connector is not included)
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Hands-on: Heater Circuit Step 20: Set out kit (switch will not be as shown. You will have to add wires to switch. Connector is not included)
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Hands-on: Heater Circuit Step 20: Set out kit (switch will not be as shown. You will have to add wires to switch. Connector is not included)
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- Proposals and Presentations due September 23, 2008 - Many are worried about this proposal… -Presentations will be from 5 – 7 PM in ECCR 200 - 60 Days To Launch Announcements:
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Science Theme: 1.0 Sky Brightness Measurements 2.0 Video Capture of Stars Using CCD Imaging System 3.0 Stabilized Video Capture of Stars 4.0 Attitude Determination of Instrumentation 5.0 Attitude Determination and Control of Instrumentation
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Science Theme:
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One Minute Paper:
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Presentation: Presentation Templates
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Colorado Space Grant Consortium Soldering 101 Class #06 Soldering 101 Class #06
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Soldering:
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Caution: - Soldering is dangerous if not respected - Be mindful of where you are and where the soldering iron is - Eyes and liquid solder - Everyone is expected to solder - If you get burned… - Stay together, don’t work ahead
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Soldering Circuit Board Resistor Solder Pads Side View Top View PCB – printed circuit boards
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RockOn! 2008 Prep Step 4: Tinning the iron -Tin the tip of the soldering iron by melting an inch or so of solder on the tip. -The iron will now look shiny on the tip. -Then wipe any excess solder on the golden sponge. -Now place the iron back into the holder. Tinning your soldering iron in this manner will aid in future soldering.
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RockOn! 2008 Prep Step 4: Tinning the iron (close-up)
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SolderingIron
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Move soldering iron until tip is touching wire & solder pad
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Move solder to touch edge of tip. Solder
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Hold until solder melts on tip by wire Solder
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Move solder back to touch wire only Solder
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Move solder in to form a small pocket Solder
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Move soldering iron tip up. This will drag solder up with it. Solder
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Look for shinny fillets
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RockOn! 2008 TIPS: -Use caution when clipping leads to avoid flinging metal across the room. -All soldering must achieve a good solder filet on the pad as shown for circuit reliability. -Also clip the leads in this fashion. -Bend resistors and diodes using your plastic tool as shown. Example of a good solder filet workmanship. nasa.gov
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Soldering Tips 1.Make sure tip is hot 2.Clean & tin tip 3.Keep tip clean by using wet sponge and cloth 4.Heat until the parts are hot enough to melt solder 5.Hold until solder flashes around pad 6.Do not put too much solder on
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Top View Tinned Copper Traces
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Top View Soldered Solder bridge shorting two traces - bad, bad, bad But, can be fixed by reheating or using solder sucker
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Hands-on: Soldering 18
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Hands-on: Soldering 14
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Colorado Space Grant Consortium Questions? Class #06 Questions? Class #06
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- Get into your teams - Each person on the team will solder their own circuit - You and your team will have 45 minutes - Let me know when you are done Hands-on: Soldering 14
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Step 1: Take out solder kits and distribute Help each other learn the techniques Hands-on: Soldering 15
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Step 2: Layout kit Hands-on: Soldering 16
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Step 1: Distribute solder kits among team You will have to share the soldering stations Help each other learn the techniques Hands-on: Soldering 16
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Step 2: Layout kit Hands-on: Soldering 17
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Colorado Space Grant Consortium Voltmeter 101 Class #06 Voltmeter 101 Class #06
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- Voltmeter is very useful
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Voltmeter 101: - This is the set up typically used
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Voltmeter 101: - Use this setting to check resistor values
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Voltmeter 101: - Use this setting to check DC voltage
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Voltmeter 101: - Use this setting to check continuity
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Step 3: Look at board, find reference point Hands-on: Soldering 18 Install Side
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Step 3: Look at board, find reference point Hands-on: Soldering 19 Solder Side
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Step 4: Flip board over and place chip Hands-on: Soldering 20 Step 5: Small circle placed over pin hole “1”
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Step 6: Flip board over and bend chip leads out DO NOT SOLDER AT THIS TIME Hands-on: Soldering 21
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Step 7: Install 120 kΩ resistor (Brown, Red, Yellow) Hands-on: Soldering 22
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Step 8: Install 33 kΩ resistor (Orange, Orange, Orange) Hands-on: Soldering 23
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Step 9: Verify resistors Hands-on: Soldering 120 kΩ Brown, Red, Yellow 33 kΩ Orange, Orange, Orange 24
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Step 10: Flip board over Step 11: Solder Resistors Hands-on: Soldering 120 kΩ Brown, Red, Yellow 33 kΩ Orange, Orange, Orange 25
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Step 12: Inspect solder joints and trim leads Hands-on: Soldering 26
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57 Terry, they are working ahead…
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Step 13: Flip board over and install capacitor Gray strip indicates “negative” lead Hands-on: Soldering 27 “-” Lead
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Step 14: Verify capacitor is installed correctly Hands-on: Soldering 28 “-” Lead
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Step 15: Flip over board and solder capacitor Hands-on: Soldering 29 “-” Lead
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Step 16: Verify solder joint and clip leads Hands-on: Soldering 30
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Step 17: Install RED LED over 120 kΩ Resistor Negative side is facing edge of board Hands-on: Soldering 31 Negative Lead
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Step 18: Install GREEN or YELLOW LED over 33 kΩ Resistor. Negative side is facing edge of chip Hands-on: Soldering Negative Lead 32
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Step 19: Flip board over and solder LED leads Hands-on: Soldering 33
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Step 20: Solder chip to board. Go slow Hands-on: Soldering 34 Step 21: Verify solder joints and check for solder bridges
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Step 22: Install 9V battery clip to board Hands-on: Soldering 35
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Step 23: Flip board over and solder battery leads Hands-on: Soldering 36
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Step 24: Attach test battery and watch what you made NOTE: If it doesn’t work, detach battery immediately and have it inspected Hands-on: Soldering 40
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When completed, please wait for further instruction Hands-on: Soldering 38
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Colorado Space Grant Consortium HOBO ? Class #06 HOBO ? Class #06
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Colorado Space Grant Consortium Questions? Class #06 Questions? Class #06
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