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Critical Chain – Ch.13-15 Key Takeaways Group 5 Regina Anderson Ken Fong Brent Hawkins Jianhua Zhang.

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Presentation on theme: "Critical Chain – Ch.13-15 Key Takeaways Group 5 Regina Anderson Ken Fong Brent Hawkins Jianhua Zhang."— Presentation transcript:

1 Critical Chain – Ch.13-15 Key Takeaways Group 5 Regina Anderson Ken Fong Brent Hawkins Jianhua Zhang

2 Safety Lots of safety in typical estimates (at both the project and task levels) –Estimates usually given at 80% conf. levels –Equates to 200% margin of safety But why do tasks and project still overrun!?

3 Ways Safety Is Wasted The student syndrome –No rush to start, wait until the last minute –Leave just enough time (the ‘true’ estimate) –Consequence: No margin for errors, delays, or the unexpected Safety already spent during the initial start delay

4 Ways Safety Is Wasted Multitasking –Results in increased lead times

5 Ways Safety Is Wasted Dependencies –Causes delays to accumulate while wasting away the advances –Example: 4 dependent tasks, 3 finishes ahead (-5 days), 1 finishes behind (+15 days) Statistically, gainers average out the laggards In reality, the advances are lost, early finishes are rarely reported Results in a net delay of 15 days

6 Bottleneck / Early Start Dilemma Ex: soldiers in a line building a road –Lead time and WIP inventory interchangeable Represented by the distance between the soldiers –Differences in production rates cause soldiers to move at different paces, i.e. creates gaps  Soldiers will eventually spread out, with the largest gap at the bottleneck

7 Bottleneck / Early Start Dilemma Solutions –Chain them all together tightly, aka assembly line / conveyor belt method Throughput suffers, everyone moves at the pace of the slowest producer –Chain them together with some slack = J.I.T. Similar to conveyor belt example Introduces containers which allows for a limited input buffer to accumulate Creates additional inventory however

8 Bottleneck / Early Start Dilemna A better solution –Chain the leader to the bottleneck Leader moves at the pace of the bottleneck Length of chain from leader to bottleneck = buffer Eliminates need for excess buffers / WIP inventory –Keeps a buffer only at where it is needed, the bottleneck


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