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Published byAlexis Parsons Modified over 9 years ago
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Drilling Drills produces deep holes. Drilling machine Insert drill
Max drill Drill Drill: Drill:
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Tapping Tap produces thread inside the hold.
Tap Feed Rate = RPM x Pitch Ex) M6 x 1 at 2000 RPM = 2000 mm/min Tapping Tapping holder and tool
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Reaming, Boring Reamer enlarges an hole to the diameter of the tool.
Boring produce precise circular internal profiles. Reaming Boring Drilling, Tapping, Boring:
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Planer and Shaper
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Gear Hobbing A hob (cutter) is rotated one revolution to transfer each tooth profile onto a rotating gear blank. Used very often for medium to high sizes of production runs.
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Broaching Linear broaching: the broach is run linearly against a surface of the workpiece to effect the cut. Rotary broaching: the broach is rotated and pressed into the workpiece to cut an axis symmetric shape. Broaching gear: Rotary broaching:
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Design for milling Minimize machining, use casting and forging.
Minimize the length to diameter ratio of the tools. Design features to be machined from one side.
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Design for milling The inside edges must have the radius of the end mill. For outside corners, chamfers are preferable over fillet. For flatness, bosses should be used. Ⓒ
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Economics of Machining
Total cost per piece consists of four items: Cutting speed Cost Tool Setting up Machining Total
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References: Machine Tool Makers
(Japan) (USA) (EU)
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